Light Keel Ceiling Profile Top Channel Forming Steel Frame Equipment Roller Material

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed production marvel. Built with a robust casting frame and equipped with double bearings at each station, it ensures stable and powerful operation. The latest PLC design optimizes workspace efficiency, making it a top choice for modern manufacturing.

Customizable design, supporting GI thickness of 0.4mm, which is widely used in the market. Each machine undergoes rigorous testing with a full coil before being shipped to our customers.

Featuring a 3M Automatic Receive Table, this machine significantly boosts production efficiency and reduces labor costs.

Opt for the cassette design with one main table and a fast-change full set of rollers to save on costs and enhance operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Located at the main entrance of the machine, the feeding guide device ensures raw materials are correctly positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel, subjected to vacuum quenching heat treatment,reaching a hardness of HRC60-62,then precision ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main Motor and14Reducerscombination drives the system, comprising about12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame serves as the main structure, enhanced with double bearings at each station for stability and power. Each station is numbered for easy roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

offering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weight up to 3T.

 

The hydraulic pump controls automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthwarranty starting from the date of machine receipt.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently.
2. Comprehensive, lifelong technical support for our machinery, ensuring uninterrupted productivity and peace of mind for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped and proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.