Highspeed Automatic Stud and Track Roll Forming Machine

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-Hat Channel
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 15.8kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Delta
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 520.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3000.000kg

Product Description

 

Product Description

 

Automatic Hat Channel Roll Forming Machine

This shape profile roll forming machine is fully automatic and high speed producing continuously, one set of forming rolls can produce various sizes of Stud and Runner just by simply and easily changing the spacers, this enables the production of different sizes products on the same rollers.

A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel.

 

Roll Forming Machine Components:
 

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

Customized Size For Roll Forming Machine


 

Detailed Photos

 

   

Workflow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

 

 

 

 

 

 

 

   

Feeding Guide Device
 

The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently.

 Rolling Forming System

Forming mold: Cr12 molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Cr steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 14 reducers combination driving,about 12-step to form
Main Motor =5.5KW,Frequency speed control

 

Casting Frame
 

We use casting frame as the main structure of roll forming machine,and we use double bearings for each station, to make sure the stable and powerful working.
We marked numbers for each station, it is easy for explain to customer how to adjust rollers when they have after sell service.

Heavy quality maual decoiler:1 Set

Weight support:3T

Hydraulic oulp pump is control cutting in automatic working.

Power:4kw

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18month warranty period starting from the date of machine receipt.
During this 18-month period, any necessary replacement parts will be supplied at no cost.
2. Extensive technical support for the entire lifespan of our machinery, ensuring seamless productivity.
3. On-site Assistance: Our expert technicians are available for on-site installation and training services at an additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages