Light Steel Frame Equipment Omega Profile Roof Ceiling Steel Structure Forming Assembly

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a cutting-edge, fully automatic, high-speed production marvel. With a robust casting frame and double bearings at each station, it ensures supreme stability and power. The advanced PLC design optimizes workspace efficiency, making it an indispensable choice for contemporary manufacturing.

Customizable design that supports GI thickness of 0.4mm, a widely used specification in the market. Each machine undergoes stringent testing with a full coil before shipment to guarantee top-notch quality for our customers.

Featuring a 3M Automatic Receive Table, this machine dramatically enhances production efficiency and reduces labor costs.

Choose the cassette design with one main table and a fast-change full set of rollers to save costs and boost operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Situated at the main entrance, the feeding guide device ensures raw materials are precisely positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,then precision ground on a CNC lathe foroptimal performance.
Hole and the end face. The precisely machined roller surface with CNC lathe
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm
with a mirror finish for superior durability and rust resistance.0.04mm, surface with mirror treatment (for extended life and anti-rust)
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame is the core structure, enhanced with double bearings at each station for stability and power. Each station is numbered for easy roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

offering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weight up to 3T.

 

The hydraulic pump controls automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthWarranty: Coverage begins from the moment you receive your state-of-the-art machine.
For an impressive span of 18 months, we are delighted to offer complimentary replacement parts, ensuring your operations remain seamless and efficient.
2. Comprehensive, lifelong technical support for our machinery, securing uninterrupted productivity for your enterprise.
3. On-Site Assistance: Our highly skilled technicians are ready to provide on-site installation and training for a nominal fee, ensuring your team is fully prepared and proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.