Innovative Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine excels in producing 1.5-2.5mm steel profiles. With PLC-controlled size adjustments, this machine offers effortless operation and unparalleled precision.
We tailor designs to match your unique requirements. Send us your specifications, and we'll provide detailed information and a customized solution for your needs.
Every machine undergoes rigorous testing before shipment. We also provide videos for customers who cannot visit our factory, ensuring complete transparency and trust.
Unmatched Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with ease and minimal learning curve, substantially lowering labor costs. Ideal for producing various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency, bolstered by pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter delivers effortless size changes with a few simple spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term efficiency and reliability.
5. Material Savings - The pre-cut system ensures zero material waste, maximizing resource efficiency.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Heavy-duty, fully automatic adjustable hat purlin roll forming machine. This comprehensive line includes a decoiler, roll former, hydraulic system, and cutting unit.
Servo Motor-Driven Size Changes:
The PLC control system facilitates fast and easy size adjustments, optimizing productivity.
Cutting System:
The multi-size cutting blade requires no adjustments when changing sizes, enhancing efficiency.
Blade Material: Crafted from Cr12mov with advanced hard treatment for superior durability.
Sophisticated PLC Control System
Manage quantity and cutting length automatically with unmatched precision and ease.
Input production data (batch size, pieces, length, etc.) on the intuitive touch screen, allowing the machine to seamlessly handle the production process.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period extends18 months from the client's receipt of the machine.
For the first 24 months, we provide free replacement parts via courier service to ensure uninterrupted operation.
2. Lifetime technical support is available for all our machines, ensuring ongoing efficiency and reliability.
3. For an additional fee, our expert technicians can be dispatched to install and train client personnel on-site.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |