Introducing the Hat Purlin Steel Frame Roll Forming Machine
Our Hat Purlin Steel Frame Roll Forming Machine effortlessly produces 1.5-2.5mm steel profiles. Equipped with a state-of-the-art PLC system, it allows for easy size adjustments, ensuring user-friendly operation and minimal downtime.
We pride ourselves on customization. Send us your specific size requirements, and we'll provide tailored solutions to meet your needs.
Each machine undergoes rigorous testing before shipment. If a visit to our factory is not feasible, we provide comprehensive test videos to ensure your satisfaction.
Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with our intuitive PLC system, reducing labor costs and eliminating the need for manual roller or spacer changes.
2. Superior Forming Strength - Achieve impeccable shape consistency with our advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Effortlessly change sizes with our innovative infinite size cutter.
4. User-Friendly Operation - Designed for minimal maintenance and long-term efficiency.
5. Material Savings - Our pre-cut system ensures zero material waste, optimizing cost-efficiency.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty, fully automatic adjustable hat purlin roll forming machine includes a decoiler, roll forming system, hydraulic components, and cutting mechanism.
Servo motor driven size adjustments:
An advanced PLC control system ensures fast, easy, and precise size adjustments.
Cutting System:
Multi-size cutting blade requires no adjustments when changing sizes, streamlining the production process.
Blade Material: Crafted from Cr12mov with hard treatment for exceptional durability.
Sophisticated PLC Control System
Manage quantity and cutting length automatically with precision and effortless ease.
Simply enter production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the rest, ensuring seamless productivity.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. We offer an extensive warranty period:18 months from the date of receipt.
For the first 24 months, we provide free replacement parts delivered via courier service.
2. Enjoy lifetime technical support for all our machines.
3. For an additional fee, our expert technicians can install the machine and train your personnel on-site.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |