Ultimate Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine produces 1.5-2.5mm steel profiles. With PLC control, size adjustments are effortless, making operation incredibly user-friendly.
We tailor designs to meet your specific requirements. Send us your dimensions, and we will provide detailed information and customized solutions.
Before shipment, every machine undergoes thorough testing. We also provide detailed operational videos for customers unable to visit our factory.
Key Advantages:
1. Effortless PLC Control - Adjust sizes with unparalleled ease, ensuring a minimal learning curve and significantly reducing labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter allows quick and easy size changes with just a few spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term efficiency.
5. Material Savings - The pre-cut system ensures zero material wastage, optimizing your resources.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
This robust and heavy-duty automatic adjustable hat purlin roll forming machine includes a full line-up of components: decoiler, roll forming, hydraulic system, and cutting mechanism.
Servo motor driven for effortless size adjustments:
Utilizing a PLC control system for adjusting different sizes, the machine operates at high speed and with ease.
Cutting System:
The multi-size cutting blade requires no adjustments when the machine changes size, ensuring smooth transitions.
Blade Material: Cr12mov with hard treatment for durability and precision.
Sophisticated PLC Control System
Automatically manage quantities and cutting lengths with unmatched precision and ease.
Simply input production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let the machine handle the production process seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional cost, our expert technicians can install and train client personnel on-site.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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