Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
This shape profile roll forming machine is fully automatic and high speed producing continuously, one set of forming rolls can produce various sizes of Stud and Runner just by simply and easily changing the spacers, this enables the production of different sizes products on the same rollers.
A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel.
Material
Effective width:Follow with design
Material Thickness:0.3-0.8mm
Applicable material:Galvanized Steel(GI),Hot Roll Steel(HRC),With yield strength G235-390Mpa
Work Follow
Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack
Machine Components
Manual Decoiler(Double Coil):One Set
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 500mm,coil ID range ф460-520mm
Capacity:Max 3 Tons*1
Feeding Guide Device
The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently
Rolling Forming System
Forming mold: Cr12 molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Cr steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 14 reducers combination driving,about 12-step to form
Main Motor =5.5KW,Frequency speed control
Hydraulic Cutting And Punching Device
Cutter stype:Not stop cutting and punching
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Servo motor power:4KW+2.3kw
Operation Panel
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, 10 Inch Touch Screen, Encoder, etc
Hydraulic Oil Pump
Hydraulic oil pump with fan cooling system
Power:4kw+4kw
Gear pump
Heavy quality maual decoiler:1 Set
Weight support:3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |