Introducing the Advanced Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine efficiently produces 1.5-2.5mm steel profiles. Featuring an intuitive PLC system, size adjustments are a breeze, making operation incredibly user-friendly.
We offer fully customizable designs tailored to your specific requirements. Simply send us your dimensions, and we'll provide detailed information tailored to your needs.
Each machine undergoes rigorous testing before shipment. We provide video demonstrations for customers unable to visit our factory, ensuring transparency and quality assurance.
Advantages:
1. Effortless PLC Control - Adjust sizes with utmost ease, minimizing the learning curve and labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency, thanks to advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter offers effortless changes with just a few spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - The pre-cut system effectively eliminates material waste, optimizing resource usage.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
This heavy-duty automatic adjustable hat purlin roll forming machine includes a complete line setup: decoiler, roll forming, hydraulic systems, and cutting mechanisms.
Servo motor driven to accommodate size variations effortlessly:
The PLC control system facilitates swift and easy size adjustments, ensuring rapid and efficient operation.
Cutting system:
The multi-size cutting blade requires no adjustments when changing sizes, streamlining the process.
Blade Material: Made from Cr12mov with hard treatment for enhanced durability.
Sophisticated PLC Control System
Automatically manage quantity and cutting length with unmatched precision and ease.
Simply input production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and the machine will flawlessly handle the production process.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines, ensuring long-term reliability and customer satisfaction.
3. For an additional cost, our skilled technicians can be dispatched to install and train client personnel on-site, ensuring seamless integration and operation.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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