Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
  • Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
Experience uncompromising durability with our Heavy-Duty C Z Purlin Machine. Featuring a 48mm roll station frame, this robust model showcases a meticulously welded 10mm steel plate bottom structure and a 30mm steel plate bottom table. Precision is guaranteed with CNC machine processing for a flawless surface. Our innovative pre-cutting system ensures material savings by automatically cutting the coil once the order is complete.
 
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature

Our state-of-the-art 7 Units Automatic Change System includes seamless interchange capabilities for C&Z, along with adjustable feeder widths and heights.
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature

Advantages:
1. Effortlessly adjust sizes with PLC control, ensuring easy access and simple learning. Cut labor costs and produce various purlin sizes without the need for manual roller or spacer changes.

2. Forming with pre-strengthening ensures that each piece maintains the perfect shape, every time.

3. Infinite size cutter allows you to change sizes with just a few spins, offering unmatched flexibility.

4. Enjoy easy operation and benefit from low maintenance costs.

5. Save material with our efficient pre-cut system.

6. Seamlessly switch between C and Z configurations with one simple button.

Material
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Available:
 
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change FeatureRobust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler -> Pre-Cutting System -> Flattening System -> Roll Forming Machine -> Punching Hole System -> Automatic Cutting Machine -> Computer Control System -> Product Receive Table
 
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
Machine Components:
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
Feeding and Leveling Device with Pre-Cutting:

Diameter of Shaft: 80mm

Number of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting utilizing the same hydraulic system.
Powerful Servo Motor: 37KW
Punching and cutting tools made from mold steel Cr12MoV, heat treated for superior durability.
1-cylinder hole punching system designed for punching both web and flange.
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
 
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
Main Machine

Body frame welded from H450 type steel.
Side Wall Thickness: Q235 t30mm
Rollers crafted from GCr15/Cr12 steel, using CNC lathes and heat treatment.
Precision-machined Shafts: Diameter ф90
Driven by gears/sprockets, approximately 21 steps to form.
Main Motor: 37KW with frequency speed control.
Hydraulic motor for speed reducer.
Six size-changing motors automatically adjust width, height, and lip, all controlled by an advanced PLC programming system.
 
Post Hydraulic Cutting Device

Innovative post-cutting design stops for cutting with a two-piece blade design, eliminating blanking issues.
Hydraulic Motor: 11KW, shares a hydraulic station with the pre-punching device.
Cutting Tool Material: Premium Cr12MoV, expertly heat-treated to achieve an impressive HRC58-62 hardness level, ensuring unmatched durability and precision.
Cutting Power Supply: This system's cutting power is reliably supplied by the robust main engine hydraulic station, guaranteeing seamless operation.
Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature
 
Advanced PLC Control System: A state-of-the-art PLC control system for superior management and operational efficiency.
Automated Quantity and Cutting Length Control: Effortlessly manage production with automatic control over quantity and cutting length.
User-Friendly Touch Screen Input: Easily input production data such as batch size, piece count, and length directly on the touch screen for fully automated production completion.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
Comprehensive After-Sale Service:

1. Warranty Details:18-month warrantyThe warranty period is valid for 18 months after the client receives the machine, providing peace of mind.
Within 24 months, we will promptly courier any replacement parts to the client free of charge.
2. Lifetime Technical Support: We offer unwavering technical support for the entire lifespan of our machines, ensuring long-term satisfaction.
3. Expert Technician Services: Our skilled technicians are available to install and train workers at clients' factories, with additional costs applied.

Trade Terms:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style:
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

Robust 80-300mm C Channel Roll Forming Machine with Automatic Change Feature

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