High Precision Steel Structure: Automatic C Z Purlin Roll Forming Machine Equipment

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine-a marvel of modern engineering, meticulously crafted to deliver unparalleled precision and extraordinary efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine, engineered with a robust 48mm roll station frame. This machine features a 10mm steel plate welding bottom structure and a 30mm steel plate for the bottom table, all CNC-machined for supreme accuracy. It incorporates a pre-cutting system that automatically slices the coil upon order completion, ensuring that material usage is absolutely optimized.

Our cutting-edge 7 Units Automatic Change System boasts interchangeable C&Z settings, along with adjustable feeder width and height, delivering unmatched versatility and seamless transitions.

Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal learning curve and reduced labor costs. Seamlessly produce various purlin sizes without the need for manual roller or spacer changes.

2. Superior Forming Strength - Guarantees impeccable shape consistency with pre-strengthening capabilities, ensuring top-notch quality.

3. Seamless Size Adjustments - An infinite size cutter allows for size changes with just a few simple spins.

4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.

5. Material Savings - The pre-cut system meticulously ensures that no material is wasted.

6. Quick C/Z Interchange - Effortlessly switch between C and Z purlins with a single button, enhancing operational efficiency.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting, ensuring coordinated and precise operations.
Servo Motor: 37KW, engineered for reliable and powerful performance.
Punching and Cutting Tool Material: Mold Steel Cr12MoV, heat treated for enhanced durability.
1-cylinder Hole Punching System for both Web and Flange, ensuring precise and consistent results.

 

Main Machine Specifications

Body Frame: Constructed from H450 type steel with precision welding, ensuring robust and stable operations.
Side Wall Thickness: Q235 t30mm, providing enhanced structural integrity.
Rollers: Manufactured from GCr15/Cr12 steel, CNC lathed and heat-treated for superior performance.
Shaft Diameter: ф90, precision machined to ensure seamless operations.
Gear/Sprocket Driving Mechanism: Approximately 21-step forming process, meticulously designed for optimal performance.
Main Motor: 37KW with advanced frequency speed control for consistent and efficient output.
Speed Reducer Motor: Hydraulic motor, integrated for enhanced control and efficiency.
Size Changing Motor: 6 units for automatic width, height, and lip adjustments, all governed by PLC programming.

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Features a stop-to-cut double-blade design to prevent blanking, ensuring precision and efficiency.
Hydraulic Motor: This 11KW powerhouse shares its hydraulic station with the Pre-Punching Device, ensuring seamless and synchronized operations.
Cutting Tool Material: Crafted from Cr12MoV and subjected to expert heat treatment, this cutting tool achieves a remarkable hardness of HRC58-62 degrees, guaranteeing exceptional durability and precision.
Cutting Process Power: The main engine hydraulic station powers the cutting process, delivering robust and reliable performance every time.

 

Advanced PLC Control System: Experience precision control with our sophisticated PLC system, streamlining your production process.
Automated Precision: Effortlessly manage the quantity and cutting length with unparalleled precision and ease, thanks to our state-of-the-art automation.
User-Friendly Interface: Simply input your production data (batch size, number of pieces, length, etc.) on our intuitive touch screen, and let the machine take care of the rest, ensuring a seamless production process.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service:

1. Warranty Period:Our warranty lasts 18months from the date you receive the machine.
For the first 24 months, we provide free replacement parts delivered via courier service directly to you.
2. Lifetime Technical Support: Enjoy lifetime access to technical support for all our machines.
3. On-Site Services: For an additional fee, our skilled technicians can be dispatched to your location for installation and personnel training.

Terms Of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages