Steel Furring Channel Equipment Omega Profile Roof Ceiling Steel Structure Forming Framework

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the Hat Profile Furring Channel Roll Forming Machine, a marvel of modern engineering! This high-speed, fully automatic machine features a robust casting frame and double bearings at each station, ensuring unmatched stability and power. With the latest PLC design, this machine maximizes workspace efficiency and stands as the premier choice for contemporary manufacturers.

Our machine offers a customizable design, supporting GI thickness of 0.4mm, which is highly popular in the market. Each unit undergoes rigorous testing with a full coil before delivery, ensuring superior quality and performance.

Equipped with a 3M Automatic Receive Table, this machine substantially increases production efficiency while reducing labor costs.

Choose the cassette design featuring one main table and a fast-change full set of rollers to save on costs and enhance operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler → Feeding Guide Device → Roll Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Situated at the machine's main entrance, the feeding guide device ensures raw materials are correctly aligned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for precise, independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching an impressive hardness of HRC60-62,then precisely ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision-machined roller surface with a CNC lathe.
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm,
with a mirror finish for enhanced durability and rust resistance.0.04mm, surface with mirror treatment (for extended life and anti-rust properties).
Main Motor and14Reducerscombine to drive the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame serves as the main structure, enhanced with double bearings at each station for supreme stability and power. Each station is numbered for straightforward roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

providing improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports weight up to 3T.

 

The hydraulic pump controls automatic cutting,

powered by a robust 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthWarranty coverage begins from the moment you receive your machinery.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring seamless and efficient operations throughout.
2. Comprehensive Lifelong Technical Support: Our commitment to your business's uninterrupted productivity means providing extensive, ongoing technical support for all our machinery.
3. On-Site Assistance: Our highly skilled technicians are at your disposal, offering on-site installation and training for a nominal fee. This ensures that your team is fully prepared and proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.