Automatic C Z Purlin Roll Forming Machine with Interchangeable Steel Structure System

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine, a marvel of engineering designed for unparalleled precision and efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine, featuring a robust 48mm roll station frame. Constructed with a 10mm steel plate welding bottom structure and a 30mm steel plate for the bottom table, each component is meticulously CNC-machined for unmatched precision. The machine integrates a cutting-edge pre-cutting system that automatically slices the coil upon order completion, ensuring optimal material usage and zero wastage.

Our state-of-the-art 7 Units Automatic Change System includes interchangeable C&Z settings, feeder width, and height adjustments, delivering versatility that meets all your construction needs.

Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with minimal effort, reducing the learning curve and labor costs. Produce a variety of purlin sizes without the need for manual roller or spacer changes.

2. Superior Forming Strength - Guarantees impeccable shape consistency, bolstered by advanced pre-strengthening capabilities.

3. Seamless Size Adjustments - Our infinite size cutter allows for easy size changes with just a few simple spins.

4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.

5. Material Savings - The pre-cut system ensures no material waste, maximizing every inch of your materials.

6. Quick C/Z Interchange - Effortlessly switch between C and Z purlins with a single button press.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated for enhanced durability
1-cylinder Hole Punching System for Web and Flange

 

Main Machine Specifications

Body Frame: Expertly constructed from H450 type steel with precise welding
Side Wall Thickness: Q235 t30mm
Rollers: Crafted from GCr15/Cr12 steel, CNC Lathed and Heat Treated for superior performance
Shaft Diameter: ф90, Precision Machined to exacting standards
Gear/Sprocket Driving Mechanism: Approximately 21-step Forming Process for optimal results
Main Motor: 37KW with Frequency Speed Control for adaptable production speeds
Speed Reducer Motor: High-efficiency Hydraulic Motor
Size Changing Motor: 6 units for automatic width, height, and lip adjustments, all governed by an advanced PLC Programming system

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Stop-to-Cut, featuring a double-blade design to prevent blanking and enhance cutting precision
Hydraulic Motor: 11KW, sharing a robust hydraulic station with the Pre-Punching Device, ensuring optimal performance and efficiency.
Cutting tool material: Cr12MoV, meticulously heat-treated to reach an exceptional hardness of HRC58-62, guaranteeing unparalleled durability and precision.
Powering the cutting process, the main engine hydraulic station delivers steadfast and reliable performance, ensuring seamless operation.

 

State-of-the-art PLC Control System
Automatically manage the quantity and cutting length with remarkable precision and ease.
Simply input production data (batch size, pieces, length, etc.) on the intuitive touch screen, and the machine will take care of the production process effortlessly.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service:

1. Our warranty period extends18 months from the date the client receives the machine, ensuring peace of mind and reliability.
During the first 24 months, we provide free replacement parts via courier service, ensuring minimal downtime and maximum productivity for our clients.
2. Lifetime technical support is available for all our machines, offering continuous assistance and expertise.
3. For an additional cost, our highly skilled technicians can be dispatched on-site to install the equipment and train client personnel, ensuring optimal machine performance.

Terms Of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages