Light Keel Ceiling Profile Top Channel Forming Steel Forming Machinery Roller Material

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Discover the cutting-edge Hat Profile Furring Channel Roll Forming Machine, a fully automatic, high-speed marvel engineered for excellence. Its sturdy casting frame and double bearings at each station ensure a stable and powerful operation. The state-of-the-art PLC design optimizes workspace efficiency, establishing it as the premier choice for modern manufacturing.

Our innovative design supports a GI thickness of 0.4mm, making it a versatile choice widely used in the market. Each machine undergoes stringent full coil testing prior to shipping, guaranteeing top-notch performance for our customers.

Equipped with a 3M Automatic Receive Table, this machine significantly boosts production efficiency while cutting down on labor costs.

Enhance cost savings and operational flexibility with our cassette design, featuring one main table and a quick-change full set of rollers.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance, the feeding guide device ensures raw materials are perfectly aligned as they enter the roll forming system. Manually adjustable via a screw mechanism, it allows for precise width adjustments.

 

Rolling Forming SystemForming Mold:Expertly crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,then precision ground on a CNC lathe foroptimal performance.
Holes and the end face. The precision machining roller surface is crafted on a CNC lathe
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a coating thickness of 0.04mm
with a mirror finish for superior durability and rust resistance.0.04mmsurface with mirror treatment (for longevity and anti-rust)
Main Motor and14Reducersdrive the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

featuring frequency speed control.
Casting Frame
Serving as the main structure, the casting frame is enhanced with double bearings at each station for unmatched stability and power. Each station is numbered for streamlined roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Powered by a 2.3KW servo motor,

delivering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports a weight capacity of up to 3T.

 

The hydraulic pump precisely controls automatic cutting,

powered by a robust 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthwarranty from the date of machine receipt.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts to ensure your operations run smoothly and efficiently.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, providing on-site installation and training for a nominal fee, ensuring your team is fully equipped.

Terms of Trade: Our terms of trade are designed with flexibility and transparency in mind, ensuring a smooth and mutually beneficial arrangement for all parties involved.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: We utilize robust and secure packing methods to guarantee that your Light Keel Ceiling Profile Top Channel Forming Steel Forming Machinery Roller Material arrives in pristine condition, ready for immediate use.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.