Light Gauge Framing Light Steel Keel Roof Roll Forming Machine in Botou
Experience the pinnacle of efficiency with our state-of-the-art shape profile roll forming machine. Designed to operate fully automatically and at high speeds, it ensures continuous production. With a single set of forming rolls, you can effortlessly produce a variety of sizes for Stud and Runner profiles by simply adjusting the spacers. This innovative feature allows for seamless production of different-sized products using the same set of rollers.
Our drywall stud and track roll forming machine is a marvel of engineering, typically comprising key components such as a manual decoiler, feeding guide unit, punching tool, roll forming unit, cutting unit, transmission unit, hydraulic unit, control unit, and run-out tables. Powered by a sophisticated PLC control system, this machine ensures fully automatic production of 4-6 metal c studs or u tracks from galvanized steel, making it an indispensable tool for modern construction needs.
Material
Effective width: Adheres to design specifications
Material Thickness:0.3-0.8mm
Applicable Materials: Galvanized Steel (GI), Hot Roll Steel (HRC) with yield strengthG235-390Mpa
Work Flow
Decoiler → Feeding Guide Device → Rolling Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
With over 12 years of expertise in the roll forming machine sector, we are unwaveringly dedicated to continuous quality improvement. Our machines are engineered to perform exceptionally, enabling our customers to achieve greater profitability.
Feeding Guide Device
The feeding guide device, positioned at the main entrance of the machine during operation, ensures raw materials on both sides of the plate enter the machine correctly. This guiding device maintains the alignment of raw materials with the roll forming system. The position of the guide can be adjusted manually using a screw mechanism, and the feeding guide width can be independently set for precision.
Rolling Forming System
Forming Mold:Cr12Molding steel, through vacuum quenching heat treatment toHRC60-62°, then grinding the inner
Hole and the end face. The precision-machined roller surface is crafted using a CNC lathe.
Shafts Material:40CrSteel, CNC lathe processed, heat-treated, and hard chrome coated,
With a thickness of0.04mm,and a mirror-treated surface for longer life and anti-rust properties.
Main motor and14reducers combination driving, approximately12 stepsto form.
Main Motor =5.5KW, with frequency speed control.
Hydraulic Cutting And Punching Device
Cutter Type: Non-stop cutting and punching.
Tolerance of length:±1.0mm (3m)
Cutter Motor: Hydraulic
Servo Motor Power:4KW + 2.3KW
Embrace the innovative cassette design, featuring one main table and a quick-change full set of rollers. This design reduces costs and enhances operational flexibility.
Heavy Quality Manual Decoiler: 1 Set
Weight Support: 3T
No. |
Item |
Unit |
|
|
High Speed Stud And Track Roll Forming Machine |
1. |
Material Of Processing |
|
Galvanized Steel |
2. |
Feed coil Thickness |
mm |
0.2-0.25 |
3. |
Y.S |
M pa |
300 - 650 |
4. |
Solid Shaft Material |
|
High Grade, 45# Steel, Quenching & Tempering treatment |
5. |
Shaft Diameter |
mm |
40 |
6. |
Roll Station |
No. |
12 |
7. |
Rolling material |
|
Cr12 |
8. |
Treatment of roller |
mm |
Hard chromize coated 0.05 - 0.08 |
9. |
Line Speed |
m/min |
15-25 |
10. |
Drive Type of Roll Forming Machine |
|
Chain |
11. |
Power of Main Motor |
kw |
4+2.3 |
Cutting Machine |
12. |
Type |
|
PLC controlled Hydraulic Cutting |
13. |
Thickness capacity |
mm |
0.2-0.25 |
14. |
Width capacity |
mm |
As drawing |
15. |
Cutting blade steel grade |
|
Cr12, quenching |
16. |
Hardness |
|
58-62 HRC |
17. |
Cutting tolerance |
mm |
+/- 1 |
18. |
Cutting blade number |
Pieces |
2 |
Control Unit |
19. |
Type |
|
PLC controlled |
20. |
PLC brand |
|
Xinjie |
21. |
Hydraulic system power |
kw |
4 |
22. |
Dimension Of Machine |
m |
7.8*1.2*1.4 |
23. |
Weight |
kgs |
3200 |
24. |
Working area |
m |
12-3 |
25. |
Voltage |
|
380V,50HZ,3Phase |
Equipped with a state-of-the-art 3M Automatic Receive Table, this machine significantly enhances production efficiency while reducing labor costs.
Embrace the innovative cassette design, featuring one main table and a quick-change full set of rollers. This design reduces costs and enhances operational flexibility.
Comprehensive After-Sale Service: We are deeply committed to your long-term success. Our after-sale service ensures that you receive the support and assistance you need to keep your operations running at peak efficiency.
1. Warranty: We offer an industry-leading warranty to protect your investment.
18-Month Warranty: Enjoy peace of mind with our extensive 18-month warranty.This warranty starts from the date of machine receipt, ensuring your investment is protected and you receive the support you need when you need it most.
Experience unparalleled peace of mind with our generous 18-month free replacement parts service. This exceptional offer keeps your operations running smoothly, minimizing downtime and maximizing productivity, ensuring that your investment is always protected.
2. Lifelong Technical Support: Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment ensures your business remains productive and efficient, with expert assistance always available.
3. On-Site Assistance: Unlock the full potential of your operation with our expert on-site assistance. For a nominal fee, our highly skilled technicians will provide comprehensive installation and training. This indispensable service ensures that your team is not only fully equipped but also confident in operating our cutting-edge machinery, thus maximizing your productivity.
Terms of Trade: At Cangzhou Zunsheng Import and Export Co., Ltd., we uphold the highest standards of clarity and transparency in all our business transactions. With us, you can be assured of complete confidence and peace of mind in every deal, allowing you to focus on what truly matters.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: We take utmost care in our packaging to ensure the safe and intact delivery of your Versatile Drywall Steel Stud And Track Machine For High-Quality Profile Forming. Our secure packaging methods guarantee that your machinery arrives in pristine condition, ready for immediate and efficient use.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |