Auto Change Heavy Duty C Z Frame Roll Forming Machine

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine

Experience industrial excellence with our Heavy Duty Quality C Z Purlin Machine. Boasting a 48mm roll station frame, 10mm steel plate welded bottom structure, and a 30mm steel plate bottom table-all meticulously processed by CNC machining. The pre-cutting feature ensures material savings by automatically cutting the coil upon order completion.
 

Equipped with a 7 Units Automatic Change System, this machine seamlessly interchanges C&Z, while adjusting feeder width and height with precision:

Advantages:
1. Effortless Size Adjustment: With PLC Control, sizes are easily adjusted, making the process simple to learn and reducing labor costs. Produce different sized purlins without manually changing rollers or spacers.

2. Perfect Forming: Pre-strengthening ensures impeccable shaping of each product.

3. Infinite Size Cutter: Quickly change sizes with just a few turns.

4. User-Friendly Operation: Easy to operate with low maintenance costs.

5. Material Efficiency: The pre-cutting system conserves materials.

6. Single Button CZ Interchange: Switch between C and Z with just one button.

Material
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Available:
 

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Working Flow:

Electric Decoiler----Pre-Cutting System---Flattening System---Roll Forming Machine----Punching Hole System----Automatic Cutting Machine-----Computer Control System-----Product Reception Table
 

Machine Components:

FePre-cutting--Feeding and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting utilize the same hydraulic system.
Servo Motor: 37KW,
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treatment
1-Cylinder Hole Punching System for precise punching on both web and flange

 

Main Machine

Body Frame: Constructed from H450 type steel by welding
Side Wall Thickness: Q235 t30mm
Rollers: Made from GCr15/Cr12 steel, CNC lathe processed and heat-treated
Shaft Diameter: ф90, precision machined
Gear/Sprocket Driving: Approximately 21 steps to form
Main Motor: 37KW, with frequency speed control
Speed Reducer Motor: Hydraulic motor
Size Changing Motor: 6 pcs, automatically controls width, height, and lip, managed by PLC programming

 

Post Hydraulic Cutting Device

Post-Cut Design: Halts for cutting, featuring a two-piece blade design to eliminate blanking
Hydraulic Motor: 11KW, sharing a hydraulic station with the Pre-Punching Device
Our state-of-the-art Cutting Tool Material is crafted from Cr12MoV and undergoes meticulous heat treatment, achieving an impressive HRC rating of 58-62 degrees for unparalleled durability and precision.
The robust cutting power of our machine is efficiently delivered by the main engine's high-performance hydraulic station, ensuring smooth and reliable operation.

 

Advanced PLC Control System
Experience seamless automation with our system that precisely controls the quantity and cutting length, ensuring optimal accuracy every time.
Effortlessly input production data including batch, piece count, and length directly on the user-friendly touch screen. Our machine automates the entire production process for maximum efficiency.
 

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Exceptional After-Sale Service:

1. We provide a comprehensive warrantyfor a period of 18months from the date the client receives the machine.
Within this 18-month period, we are committed to sending replacement parts to the client free of charge, ensuring minimal downtime and uninterrupted productivity.
2. We offer lifetime technical support for all our machines, guaranteeing long-term satisfaction and operational excellence.
3. Our skilled technicians are available to visit clients' factories for installation and worker training, with additional costs applicable, ensuring seamless integration and optimal performance.

Transparent Terms Of Trade:
 

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Secure and Professional Packing Style:
 

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages