Versatile Gypsum Board Furring Channel Steel Forming Machine with Cr12 Hardened Rollers

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a marvel of automation and efficiency. This high-speed machine ensures continuous production with unparalleled stability and power, thanks to its robust casting frame and double bearings at each station. Our state-of-the-art PLC system design minimizes workspace requirements, further enhancing operational efficiency.

We offer customizable designs, with a GI thickness of 0.4mm commonly used in the market. Each machine undergoes rigorous testing with a full coil before being shipped to our valued customers.
 

Our 3M Automatic Receive Table significantly boosts production efficiency while reducing labor costs.
 

Opt for our cassette design, featuring one main table with a quick-change full set of rollers. This innovation allows customers to save costs without compromising quality.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting And Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device at the machine's main entrance ensures raw materials enter correctly. Adjustable by a manual screw mechanism, it maintains the proper positioning of raw materials and the roll forming system. The feeding guide width can be independently adjusted.

 

Rolling Forming SystemForming mold:Cr12molding steel, subjected to vacuum quenching heat treatment reachingHRC60-62° before being precisely ground for superior performance.
The roller surface is meticulously machined with a CNC lathe for high precision.
Shafts material:40Crsteel, processed with CNC lathes, heat treatment, and hard chrome coating
with a thickness of0.04mm, featuring mirror treatment for extended life and anti-rust properties.
The main motor and14reducers combine to drive the system, with about12-stepsto form the profiles.
Main Motor =5.5KWwith frequency speed control for precise operation.

 

Casting Frame
Our resilient casting frame forms the backbone of the roll forming machine, supported by double bearings at each station for enhanced stability and power.
Each station is numbered for easy identification, simplifying roller adjustments during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor, enabling continuous cutting to enhance machine speed.

The non-stop cutting feature significantly improves the machine's working speed.

 

Heavy-duty manual decoiler: 1 Set

Weight support: 3T

 

The hydraulic oil pump governs automatic cutting operations.

Power: 4KW

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18month warranty starting from the date of machine receipt, ensuring peace of mind for our customers.
Throughout this comprehensive 18-month warranty period, we will provide any necessary replacement parts absolutely free of charge. Your peace of mind and uninterrupted production are our priorities.
2. Benefit from extensive technical support that extends through the entire lifespan of our advanced machinery, guaranteeing uninterrupted productivity and operational excellence.
3. On-Site Assistance: Our team of expert technicians is available to offer on-site installation and training services, ensuring your team is well-prepared and operations run smoothly. This premium service is available for an additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.