Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine crafts 1.5-2.5mm steel profiles effortlessly. With an intuitive PLC system, adjusting sizes is a breeze, making operations extremely user-friendly.
Tailor your experience with our custom designs. Share your specifications with us, and we'll provide detailed information to meet your needs.
We ensure quality by testing all machines before shipping. If visiting our factory is not feasible, we provide comprehensive testing videos for your assurance.
Advantages:
1. Effortless PLC Control - Effortlessly adjust sizes with minimal learning. Enjoy seamless production of various purlin sizes without manual roller or spacer adjustments.
2. Superior Forming Strength - Achieve impeccable shape consistency thanks to our pre-strengthening capabilities.
3. Seamless Size Adjustments - Change sizes effortlessly with our infinite size cutter, requiring only a few spins.
4. User-Friendly Operation - Designed for long-term efficiency with minimal maintenance.
5. Material Savings - Our pre-cut system ensures zero material waste.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine includes a complete line: decoiler, roll forming, hydraulic, and cutting systems.
Servo Motor Driven Size Adjustments:
The PLC control system allows rapid, easy adjustments for different sizes.
Cutting System:
Multi-size cutting blade requires no adjustments when changing sizes.
Blade Material: Cr12mov, hardened for durability.
Sophisticated PLC Control System
Manage quantity and cutting length with precision and ease automatically.
Input your production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the rest seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18months from the date the client receives the machine.
During the first 24 months, we offer free replacement parts delivered via courier.
2. Lifetime technical support is available for all our machines.
3. For an additional cost, our skilled technicians can be dispatched to install and train client personnel on-site.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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