Multi-Functional Gypsum Board Furring Channel Steel Forming Machine with Versatile Uses

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is an advanced, fully automatic, and high-speed system designed for continuous production. Featuring a robust casting frame as its main structure and double bearings for each station, this machine ensures stable and powerful operation. The latest PLC design optimizes workspace efficiency, making this an ideal choice for modern production lines.

Our machine's design is customizable, supporting a GI thickness of 0.4mm, a commonly used specification in the market. Each machine undergoes rigorous testing with a full coil before shipment to ensure top-notch performance.
 

The 3M Automatic Receive Table significantly enhances production efficiency while reducing labor costs.
 

Opt for the casette design, which includes one main table and a fast-change full set of rollers, providing substantial cost savings for our customers.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Follow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Situated at the primary entrance of the machine, the feeding guide device ensures that raw materials on both sides of the plate enter correctly. This mechanism maintains proper alignment between raw materials and the roll forming system. The guiding position is adjustable via a manual screw mechanism, allowing independent adjustment of the feeding guide width.

 

Rolling Forming SystemForming mold:Cr12Molding steel, subjected to vacuum quenching heat treatment toHRC60-62° followed by precision grinding of the inner
hole and the end face. The CNC machined roller surface ensures high precision.
Shafts material:40CrSteel, CNC machined, heat-treated, and hard chrome coated
with a thickness of0.04mm. The mirror-treated surface extends life span and provides anti-rust protection.
Main motor and14reducers combine to drive approximately12-stepforming.
Main Motor =5.5KW, with frequency speed control.

 

Casting Frame
Our casting frame serves as the main structure, enhanced by double bearings at each station for stable and powerful operation.
Each station is numbered, simplifying roller adjustments during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor

Continuous cutting improves machine operational speed.

 

High-quality manual decoiler: 1 Set

Weight support: 3T

 

Hydraulic oulp pump controls automated cutting operations.

Power: 4KW

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18month warranty period starting from the date of machine receipt.
For an impressive 18-month period, we will provide any required replacement parts completely free of charge, ensuring your operations run smoothly.
2. Unmatched technical support for the entire lifespan of our machinery, guaranteeing uninterrupted and efficient productivity.
3. On-site Assistance: Our seasoned technicians are ready to deliver on-site installation and comprehensive training services, available for an additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.