Full Automatic for C/Z Profile Forming Light Steel Frame Roll Forming Machine

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine

Heavy-duty quality C Z Purlin Machine with a 48mm roll station frame. Our machine utilizes a 10mm steel plate welding bottom structure and a 30mm steel plate for the bottom table, processed with CNC machinery for precise surface finishing. It includes a pre-cutting system that automatically cuts the coil at the end of the process, saving material and enhancing efficiency.
 

Equipped with 7 Units Automatic Change System, including interchangeable C&Z sections, feeder, and adjustable width and height.

Advantages:
1. PLC CONTROL ADJUSTING SIZES - EASY ACCESS, SIMPLE TO LEARN, REDUCES LABOR COSTS. Produces various sizes of purlins without manually changing rollers or spacers.

2. FORMING WITH PRE-STRENGTHENING to ensure a perfect shape every time.

3. INFINITE SIZE CUTTER that adjusts sizes with just a few spins.

4. EASY OPERATION and LOW MAINTENANCE COSTS.

5. PRE-CUT SYSTEM that saves material.

6. C/Z INTERCHANGE with a single button press.

Material
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Size Available:
 

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Working Flow:

Electric decoiler → Pre-cutting system → Flattening System → Roll Forming Machine → Punching Hole System → Automatic Cutting Machine → Computer Control System → Product Receive Table
 

Machine Components:

Pre-cutting → Feeding and Leveling Device:

Diameter of shaft: 80mm

No. of Shaft: 9

 

Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting using the same hydraulic system
Servo motor: 37KW
Punching and Cutting tool material: Mold steel Cr12MoV, Heat-treated
1-cylinder hole punching system for punching both on web and flange

 

Main Machine

Body frame constructed from H450 type steel through welding
Side wall thickness: Q235 t30mm
Rollers manufactured from GCr15/Cr12 steel, CNC lathe processed, Heat-treated
Shafts Diameter: ф90, precision machined
Gear/Sprocket driven, approximately 21 steps to form
Main Motor: 37KW with frequency speed control
Speed reducer motor: Hydraulic motor
Size changing motor: 6 units for automatic width, height, and lip adjustment, controlled by PLC programming

 

Post Hydraulic Cutting Device

Post-cut, stop-to-cut design with two-piece cutting blade, ensuring no blanking
Hydraulic motor: 11KW, shares a hydraulic station with the Hydraulic Pre-Punching Device
Cutting Tool Material: Premium Cr12MoV with Heat Treatment to HRC58-62
The cutting power is efficiently supplied by the main engine's hydraulic station.

 

Advanced PLC Control System
Automatically Controls Quantity and Cutting Length
Easily input production data (batch, quantity, length, etc.) on the touch screen for seamless automatic production.
 

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service:

1. Warranty Period:18 months from the client's receipt of the machine.
Within 24 months, we will courier replacement parts to the client free of charge.
2. We offer lifelong technical support for our machines.
3. Technicians available for installation and worker training at the client's factory for an additional cost.

Terms of Trade:
 

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:
 

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages