Hat Purlin Steel Frame Roll Forming Machine
Hat Purlin Steel Frame Roll Forming Machine is produce 1.5-2.5mm steel profile,and this machine can adjusting sizes by PLC, it is very easy operating.
We customize the design follow with customer's requirement, so please send your size to us,then we can offer more information to you.
We test all machines before ship and send video to our csutomer if they can not come to our factory.
Advantages:
1. Effortless PLC Control - Adjust sizes with ease, minimal learning curve, and reduced labor costs. Produce various purlin sizes seamlessly without manual roller or spacer changes.
2. Superior Forming Strength - Ensures impeccable shape consistency with pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter allows size changes with just a few spins.
4. User-Friendly Operation - Minimal maintenance for long-term efficiency.
5. Material Savings - Pre-cut system ensures no material waste.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Heavy duty automatic adjustable hat purlin roll forming machine,it is full line and include decoiler,roll forming,hydraulic and cutting.
Servo motor driven to change the different sizes:
PLC control system is used for adjusting different sizes,it is running fast and operating easy.
Cutting system:
Multi-size cutting blade is no need to be adjusted when machine is change size.
Material of blade:Cr12mov with hard treatment.
Sophisticated PLC Control System
Automatically manage the quantity and cutting length with precision and ease.
Simply input production data (batch size, pieces, length, etc.) on the user-friendly touch screen, and let the machine handle the production process seamlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the date the client receives the machine.
During the first 24 months, we provide free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional cost, our skilled technicians can be dispatched to install and train client personnel on-site.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |