Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
  • Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
Introducing our Heavy Duty Quality C Z Purlin Machine, featuring a robust 48mm roll station frame. The machine's base structure is crafted with precision using 10mm steel plate welding and a solid 30mm steel bottom table. CNC machining ensures a flawless surface. With an integrated pre-cutting system, the machine automatically cuts the coil upon order completion, significantly conserving material.
 
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins

Our system boasts 7 units of automatic change functionality, including seamless interchange between C&Z shapes, and easy adjustments for width and height.
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins

Advantages:
1. Effortlessly adjust sizes with our advanced PLC control system. Enjoy simple access and learnability, significantly reducing labor costs. Produce a variety of purlin sizes without the need for manual roller or spacer changes.

2. Pre-strengthening during forming ensures the perfect shape every time.

3. Infinite size cutter allows size changes with just a few spins, enhancing efficiency.

4. Experience easy operation and benefit from low maintenance costs.

5. Integrated pre-cut system saves material, optimizing resources.

6. Seamlessly interchange between C/Z shapes with just one button.

Material Specifications:
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 MPa
Available Sizes:
 
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z PurlinsHeavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler → Pre-cutting System → Flattening System → Roll Forming Machine → Punching Hole System → Automatic Cutting Machine → Computer Control System → Product Receive Table
 
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
Machine Components:
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
FePre-cutting → Feeding and Leveling Device:

Shaft Diameter: 80mm

Number of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting are powered by the same hydraulic system.
Servo Motor: 37KW
Punching and cutting tool material: Mold Steel Cr12MoV, heat treated for durability.
1-cylinder hole punching system for precise punching on both web and flange.
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
 
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
Main Machine Specifications:

Body frame constructed from H450 type steel via welding.
Side wall thickness: Q235, 30mm
Rollers crafted from GCr15/Cr12 steel, precision CNC lathed, and heat-treated.
Shaft Diameter: ф90, precision machined for accuracy.
Driven by gear/sprocket, using approximately 21 steps to form.
Main Motor: 37KW with frequency speed control.
Speed reducer motor: Hydraulic motor.
Size changing motor: 6 pcs, automatically adjusts width, height, and lip, controlled by PLC programming.
 
Post Hydraulic Cutting Device:

Post-cutting design with stop-to-cut system. Features a two-piece cutting blade design with no blanking.
Hydraulic Motor: 11KW, sharing a hydraulic station with the pre-punching device.
Cutting Tool Material: Crafted from high-performance Cr12MoV steel, heat-treated to a robust hardness of HRC58-62 degrees for exceptional durability and precision.
Cutting Power: Supplied seamlessly by the main engine's advanced hydraulic station, ensuring consistent and efficient operation.
Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins
 
PLC Control System: State-of-the-art programmable logic controller for unparalleled automation and control.
Automatic Quantity and Length Control: Effortlessly manage both the quantity and cutting length with precision and ease.
User-Friendly Touch Screen: Simply input production data, including batch size, piece count, and lengths, to automatically execute the production process seamlessly.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
After-Sale Service:

1. Warranty Coverage:18months from the date the client receives the machine, providing peace of mind and reliability.
Within these 18 months, any replacement parts needed will be couriered to the client at no additional charge, ensuring minimal downtime.
2. Lifetime Technical Support: Benefit from our unwavering technical assistance for the entire lifespan of the machine.
3. On-Site Installation and Training: Our expert technicians can travel to your facility to install the machine and train your staff, available at an additional cost.

Terms Of Trade:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style:
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

Heavy Duty Automatic Change Cold Roll Forming Machine for C Z Purlins

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