Introducing the Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is designed to produce 1.5-2.5mm steel profiles with precision. Featuring PLC-controlled size adjustments, this machine offers effortless operation for users.
We offer custom design services tailored to your specific requirements. Please send us your size specifications so we can provide detailed information and solutions for your needs.
Each machine undergoes rigorous testing before shipping. We also provide video demonstrations for customers unable to visit our factory.
Key Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal training, reducing labor costs. Seamlessly produce various purlin sizes without manual changes to rollers or spacers.
2. Superior Forming Strength - Guarantees impeccable shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows swift size changes with just a few spins.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency.
5. Material Savings - The pre-cut system minimizes material waste, ensuring cost-effectiveness.
State-of-the-Art Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Efficient Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Comprehensive Machine Components Overview:
This heavy-duty automatic adjustable hat purlin roll forming machine includes a full production line: decoiler, roll forming, hydraulic system, and cutting components.
Precision with Servo Motor Driven Size Changes:
Utilizing a PLC control system, adjusting sizes is fast and simple, enhancing operational efficiency.
Advanced Cutting System:
The multi-size cutting blade remains unadjusted when the machine changes size, streamlining the process.
Blade Material: Crafted from Cr12mov with hard treatment for extended durability.
Sophisticated PLC Control System
Automatically manage production quantity and cutting length with unmatched precision and ease.
Simply input your production data (batch size, pieces, length, etc.) on the intuitive touch screen, and the machine will handle the entire production process seamlessly.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Unmatched After-Sale Service:
1. Our comprehensive warranty period extends18 months from the date you receive the machine.
In the first 24 months, we offer free replacement parts delivered via courier to clients.
2. Lifetime technical support is available for all our machines, ensuring continuous satisfaction.
3. For an additional cost, our skilled technicians can be dispatched for on-site installation and training.
Terms Of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packaging Style:
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |