Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine produces 1.5-2.5mm steel profiles. Effortlessly adjustable via PLC, it's incredibly user-friendly, offering seamless operation with minimal effort.
We tailor our designs to meet your specific requirements. Please send us your desired sizes for a detailed consultation and personalized information.
We rigorously test all machines before shipment and provide video documentation. If you cannot visit our factory, rest assured you will still receive comprehensive proof of quality.
Advantages:
1. Effortless PLC Control - Adjust sizes with ease, minimal learning curve, and reduced labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency with advanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter for quick size changes with just a few spins.
4. User-Friendly Operation - Designed for long-term efficiency with minimal maintenance.
5. Material Savings - The pre-cut system ensures zero material waste, maximizing cost efficiency.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Heavy-duty automatic adjustable hat purlin roll forming machine. The full line includes a decoiler, roll forming, hydraulic system, and cutting unit.
Servo motor-driven system for changing sizes efficiently:
PLC control system facilitates rapid size adjustments with ease of operation.
Cutting System:
Multi-size cutting blade requires no adjustments when changing sizes.
Material of Blade: Cr12mov with advanced hard treatment for durability.
Sophisticated PLC Control System
Automatically manages quantity and cutting length with precision and simplicity.
Input production data (batch size, pieces, length, etc.) on a user-friendly touch screen, and let the machine seamlessly handle the production process.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the date the client receives the machine.
For the first 24 months, we provide free replacement parts delivered via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. Our skilled technicians are available for on-site installation and training at an additional cost.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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