Steel Furring Channel Equipment Omega Profile Roof Ceiling Steel Structure Forming Machine

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art marvel of modern engineering. This fully automatic, high-speed production machine boasts a robust casting frame and double bearings at each station, ensuring extraordinary stability and operational power. With the latest PLC design, it optimizes workspace efficiency, making it an unrivaled choice for contemporary manufacturing environments.

Customizable design supporting a GI thickness of 0.4mm, widely prevalent in the market. Each machine is subjected to rigorous testing with a full coil before shipping to guarantee superior quality for our customers.

Equipped with a 3M Automatic Receive Table, this machine dramatically enhances production efficiency while significantly reducing labor costs.

Choose the innovative cassette design featuring one main table and a fast-change full set of rollers. This option not only saves costs but also boosts operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance of the machine, the feeding guide device ensures correct raw material positioning as it enters the roll forming system. Manually adjustable via a screw mechanism, it allows for precise independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,reaching an impressive hardness of HRC60-62,and then precision ground on a CNC lathe foroptimal performance and durability.
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts Material:Manufactured from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a 0.04mm thickness
with a mirror finish for enhanced durability and rust resistance.0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main Motor and14ReducersThe combination drives the system, comprising about12 precise steps
to form the final product.Main Motor =5.5KW

 

with advanced frequency speed control.
Casting Frame
The casting frame forms the main structure, enhanced with double bearings at each station for superior stability and power. Each station is numbered for effortless roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,

delivering exceptional speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Capable of supporting weights up to 3T.

 

The hydraulic pump facilitates automatic cutting,

powered by a robust 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an industry-leading18-monthwarranty starting from the date of machine receipt.
Enjoy peace of mind with our exceptional 18-month complimentary parts replacement service, designed to keep your operations running seamlessly and efficiently.
2. Benefit from our all-encompassing, lifelong technical support for your machinery, ensuring your business experiences uninterrupted productivity and maximum uptime.
3. On-Site Assistance: Our expert technicians provide on-site installation and training for a nominal fee, ensuring your team is fully prepared and equipped for optimal performance.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.