High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
  • High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
Experience the epitome of heavy-duty precision with our C Z Purlin Machine. Boasting a robust 48mm roll station frame, this machine is crafted with a 10mm steel plate welded bottom structure and a 30mm steel plate for the bottom table. We ensure a flawless finish with CNC machine processing surfaces. The innovative pre-cutting feature guarantees material savings by cutting the coil automatically upon order completion.
 
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change

Spectacular 7 Units Automatic Change System, encompassing interchangeable C&Z functionality along with feeder, width, and height adjustments.
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change

Advantages:
1. Effortless size adjustments with PLC control. Easy to access and simple to master, this system significantly lowers labor costs. Switch between different purlin sizes without manual roller or spacer changes.

2. Precision forming with pre-strengthening ensures impeccable shape quality.

3. Infinite size cutter allows quick changes with just a few turns.

4. Seamless operation with minimal maintenance costs.

5. Advanced pre-cut system enhances material efficiency.

6. C/Z interchangeability at the touch of a single button.

Material
Lip (A): 15±1mm
Height (B): C25-80±2mm
Web (H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345 Mpa
Size Available:
 
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic ChangeHigh Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler → Pre-cutting System → Flattening System → Roll Forming Machine → Punching Hole System → Automatic Cutting Machine → Computer Control System → Product Receive Table
 
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
Machine Components:
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
Feeding and Leveling Device with Pre-cutting:

Shaft Diameter: 80mm

Number of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting utilize a unified hydraulic system.
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-Cylinder Hole Punching System for both web and flange
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
 
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
Main Machine

Body frame constructed from H450 type steel via welding
Side Wall Thickness: Q235 t30mm
Rollers made from GCr15/Cr12 steel, CNC lathed, and heat-treated for durability.
Shaft Diameter: 90mm, precision machined
Gear/Sprocket driven with approximately 21 forming steps
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6 units for automatic width, height, and lip adjustments, controlled via PLC programming.
 
Post Hydraulic Cutting Device

Post-cutting mechanism with a two-piece blade design, ensuring cut precision without blanking.
Hydraulic Motor: 11KW, sharing a hydraulic station with the pre-punching device.
Cutting Tool Material: Our cutting tools are crafted from Cr12MoV steel, subjected to a sophisticated heat treatment process that achieves HRC58-62 hardness, ensuring exceptional durability and precision.
Power Source: The cutting power is efficiently supplied by the main engine's hydraulic station, guaranteeing consistent performance.
High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change
 
Advanced PLC Control System: Seamlessly manage operations with our state-of-the-art PLC control system.
Automated Control: Effortlessly control the quantity and cutting length with our automated system, designed for precision and efficiency.
User-Friendly Interface: Simply input production data such as batch numbers, quantity, and length on the intuitive touch screen, and watch the machine handle the entire production process automatically.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
After-Sale Service:

1. Warranty Period:18months post-receipt by the client.
Comprehensive Coverage: During the first 24 months, we will send replacement parts by courier to our clients at no additional cost.
Lifetime Support: We provide enduring technical support for the entire lifespan of our machines, ensuring uninterrupted operation.
On-Site Assistance: Our expert technicians are available for installation and worker training at the client's factory, with additional costs applicable.

Terms Of Trade:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style:
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

High Precision Steel Structure C Z Purlin Roll Forming Machine with Automatic Change

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