High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change

Product Details
Customization: Available
After-sales Service: 18 Months
Warranty: All Life
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Registered Capital
100000 RMB
Plant Area
1001~2000 square meters
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
  • High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
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  • Overview
  • Our Advantages
Overview

Basic Info.

Model NO.
ZS-CZ
Customized
Customized
Condition
New
Control Type
CNC
Automatic Grade
Automatic
Size
C80-300/Z120-300
Raw Material Thickness
1.5mm-3.0mm
Shaft Material
45#Steel with Heat Treatment
Cutting Blade
Cr12MOV After Heat Treatment
Control System
Computer Control
PLC Brand
Siemens
Encoder
Omron
Yield Strength
235/345MPa
Roller Material
Gcr15 with Heat Treatment
Screen
Touch Screen
Transport Package
Machine Wrapped with Waterproof Cloth
Specification
40 feet
Origin
China, Cangzhou
HS Code
84552210
Production Capacity
500 Sets/Year

Packaging & Delivery

Package Size
1150.00cm * 150.00cm * 180.00cm
Package Gross Weight
30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
Heavy-duty quality C Z Purlin Machine featuring a 48mm roll station frame, reinforced with a 10mm steel plate welded bottom structure and a 30mm steel plate for the bottom table. Surface precision is ensured by CNC machine processing. The machine includes a pre-cutting system, allowing for automatic cutting of the coil once the order is completed, thus saving material.
 
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change

7 Units Automatic Change System, including interchangeable C&Z configurations, feeder, width, and height adjustments:
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change

Advantages:
1. PLC CONTROL FOR SIZE ADJUSTMENTS, EASY ACCESS, SIMPLE LEARNING CURVE, AND REDUCED LABOR COSTS. PRODUCES DIFFERENT SIZE PURLINS WITHOUT MANUAL ROLLER OR SPACER CHANGES.

2. FORMING WITH PRE-STRENGTHENING TO ENSURE PERFECT SHAPE.

3. INFINITE SIZE CUTTER THAT ADJUSTS SIZES WITH JUST A FEW TURNS.

4. EASY OPERATION AND LOW MAINTENANCE COST.

5. PRE-CUT SYSTEM THAT SAVES MATERIAL.

6. C/Z INTERCHANGEABILITY WITH ONE BUTTON.

Material
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Size Available:
 
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic ChangeHigh Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
Technical Data:
No. Item Parameter
1.   Material Thickness
1.5-3.0mm
Product Size Width :75-300 mm
Height : 40 - 100mm
2. De-coiler Specs Type Electric Cantilever type
Max. Capacity 5Tons
Coil ID 480-520mm
Max. Coil OD 1000mm
Max. Coil Width ≤300mm
3. Flattening system Thickness of frame 30mm
Diameter of shaft 80mm
Shaft No. Down 4+Up 3
Material of shaft 45#steel,with hard treatment HRC56 and chrome coating
Diameter of feeder Coil shaft 100mm
Feeder coil shaft No. 2
Material of feeder coil shaft 45#steel,with hard treatment HRC56 and chrome coating
4. Machine Specs Forming Speed 10-25m/min
Forming Stations 18 Stations
Roller Material Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
Shaft Material 45#steel,with hard treatment HB210-230 and chrome coating
Diameter of shaft Main shaft is 90mm, change size shaft is 75mm
Forming Structure Guiding Column
Base Frame Steel Welding
Driven System Chain,2 inches and 1.5 inches
Motor Power 37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
Change Sizes Power 0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
Cutting Tolerance ±2mm
Installation Dimension 20~25M*2M
Machine Weight 15 Tons
5. Computer Box PLC Weikong
Button Emergency Stop
6. Hydraulic Power of hydraulic 11KW
Cooling system Fan
Capacity of box 300L
7. Paint Base Paint Anti-rust
Surface Paint Blue + Black
8. Others Electric motor overloads protection
Short circuit protection
380V/50HZ/3Phase
 
Working Flow:

Electric Decoiler----Pre-Cutting System---Flattening System---Roll Forming Machine----Punching Hole System----Automatic Cutting Machine-----Computer Control System-----Product Receive Table
 
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
Machine Components:
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
Pre-cutting, Feeding, and Leveling Device:

Diameter of Shaft: 80mm

No. of Shafts: 9
 
Hydraulic Pre-Cutting & Punching Device

Pre-punching and pre-cutting use the same hydraulic system.
Servo Motor: 37KW,
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treatment
1-Cylinder Hole Punching System for both web and flange
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
 
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
Main Machine

Body Frame made from H450 type steel by welding
Side Wall Thickness: Q235 t30mm
Rollers Manufactured from GCr15/Cr12 Steel, CNC Lathes, Heat Treatment
Shafts Diameter: ф90, Precision Machined
Gear/Sprocket Driving, about 21-Step to Form
Main Motor: 37KW, Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6pcs (Auto-change for width, height, and lip), Automatically controlled by PLC Programming
 
Post Hydraulic Cutting Device

Post-to-Cut, Stop-to-Cut: Two-piece type of cutting blade design, no blanking.
Hydraulic Motor: 11KW, shares a hydraulic station with the Hydraulic Pre-Punching Device.
Cutting tool material: Cr12MoV, treated with heat to achieve a hardness of HRC58-62 degrees.
The cutting power is efficiently supplied by the main engine's hydraulic station.
High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change
 
Advanced PLC Control System
Automated control for quantity and cutting length
Easily input production data (batch, quantity, length, etc.) on the touch screen, allowing the machine to complete production automatically.
 
Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)
Inverter Siemens (German brand)
7-Inch Color Touch Screen Siemens (German brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
 
Exceptional After-Sale Service:

1. Warranty Period:18 months from the date the client receives the machine.
Within these 18 months, we will send replacement parts to the client free of charge.
2. Lifetime technical support for all our machines.
3. Technicians available for installation and worker training at the client's factory for an additional cost.

Terms of Trade:
 
Minimum order quantity (MOQ)      1 Set
Delivery time about 60 workdays
Port of loading port of Tianjin
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, 
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, 
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc
 
Packing Style:
 
Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 
Our Advantages

High Efficiency C Z Steel Frame Roll Forming Machine with Automatic Change

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