Gypsum Board C Profile Furring Channel Roll Forming Machine
Introducing the C Profile Furring Channel Roll Forming Machine, a state-of-the-art, fully automatic, high-speed production marvel. Engineered with an ultra-robust casting frame and enhanced with double bearings at each station, this machine guarantees stable and powerful operation. Its advanced PLC design ensures optimized workspace efficiency, making it an invaluable asset for the modern manufacturing landscape.
With over 12 years of expertise in the roll forming machine sector, we are steadfast in our commitment to continuous quality improvement. Our machines are meticulously engineered to deliver exceptional performance, propelling customers towards heightened profitability.
This machine boasts a customizable design, adeptly accommodating GI thicknesses of 0.4mm-a widely recognized market standard. Each unit is subjected to rigorous testing with a full coil to guarantee flawless performance prior to shipment.
Featuring a cutting-edge 3M Automatic Receive Table, this machine significantly boosts production efficiency while curbing labor costs.
Opt for the cassette design, which includes a main table and a quick-change full set of rollers, to save costs and enhance operational flexibility.
Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Work Flow
Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Feeding Guide Device
Strategically positioned at the machine's main entrance, the feeding guide device ensures raw materials are precisely aligned as they enter the roll forming system. It features a manual screw mechanism for seamless width adjustments.
Rolling Forming System
Forming Mold:Constructed from Cr12 molding steel and subjected to advanced vacuum quenching heat treatment,achieving a remarkable hardness of HRC60-62,and precision-ground on a state-of-the-art CNC lathe forunrivaled performance.
Hole and the end face. The precisely machined roller surface with a CNC lathe
Shafts Material:Crafted from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and finished with a hard chrome coating,achieving a robust thickness of 0.04mm
with a mirror finish for exceptional durability and rust resistance.0.04mmsurface with mirror treatment for extended lifespan and superior anti-rust properties
Main Motor and14Reducerscombination drives the system, comprising approximately12 steps
to form.Main Motor:5.5KW
with frequency speed control.
Casting Frame
The casting frame serves as the primary structure, reinforced with double bearings at each station for enhanced stability and power. Each station is clearly numbered for straightforward roller adjustments and superior customer support.
Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,
delivering exceptional speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports a substantial weight capacity of up to 3T.
The hydraulic pump autonomously manages automatic cutting,
Powered by a formidable 4KW gear pump, our machine ensures robust and reliable performance, making it a cornerstone of productivity. This powerful feature guarantees consistent and efficient operations, setting a new standard for excellence.
Pump Type: High-Efficiency Gear Pump. Engineered for optimal performance, this pump enhances the machine's operational efficiency, ensuring it meets your rigorous demands.
Comprehensive After-Sale Service: A commitment to your continued success. We believe in fostering long-term partnerships by providing unwavering support and services that ensure your machine runs smoothly.
1. Warranty: We provide an industry-leading warranty
18-monthwarranty starting from the date of machine receipt, ensuring your investment is protected. This extensive coverage underscores our confidence in the durability and reliability of our machinery.
Experience peace of mind with our extensive 18-month free replacement parts service. This remarkable offer ensures your operations remain seamless and efficient, minimizing downtime and maximizing productivity. Our commitment to quality service sets us apart in the industry.
2. Benefit from our comprehensive, lifelong technical support for our machinery. This ongoing commitment guarantees your business stays productive and efficient, with expert assistance always at your fingertips. Our dedicated team is always ready to help you overcome any technical challenges.
3. On-Site Assistance: Our expert technicians are available to provide on-site installation and training for a nominal fee. This ensures your team is fully prepared and equipped to operate our machinery with utmost confidence and proficiency. Our hands-on training empowers your staff to maximize the value of your investment.
Terms of Trade: Ensuring clarity and transparency in all our business transactions. We prioritize clear communication and honest practices to build trust and long-lasting relationships with our clients.
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style: Secure packaging to ensure safe and intact delivery of your machinery. Our meticulous packing methods protect your investment during transit, guaranteeing it arrives in perfect working condition.
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |