Steel Structure Purlin Maker: Automatic C Z Purlin Roll Forming Machine Equipment

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CZ
• Certification: CE, ISO9001
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Introducing the Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine, an engineering marvel crafted for exceptional precision and unparalleled efficiency.

Presenting our Heavy-Duty Quality C Z Purlin Machine, distinguished by a robust 48mm roll station frame. Built with a 10mm steel plate welding bottom structure and a 30mm steel plate bottom table, each component is CNC-machined for extraordinary precision. It incorporates a pre-cutting system that automatically cuts the coil upon order completion, ensuring optimal material usage.

Our cutting-edge 7 Units Automatic Change System offers interchangeable C&Z settings, feeder width, and height adjustments, providing unmatched versatility in one seamless package.

Advantages:
1. Effortless PLC Control - Simplify size adjustments with minimal learning curve and reduced labor costs. Seamlessly produce various purlin sizes without manual roller or spacer changes.

2. Superior Forming Strength - Guarantees impeccable shape consistency with advanced pre-strengthening capabilities.

3. Seamless Size Adjustments - Achieve infinite size variations with just a few spins thanks to the precision cutter.

4. User-Friendly Operation - Ensure long-term efficiency with minimal maintenance requirements.

5. Material Savings - The pre-cut system eliminates waste, ensuring efficient material use.

6. Quick C/Z Interchange - Effortlessly switch between C and Z purlins with a single button press.

Material Specifications
Lip(A): 15±1mm
Height(B): C25-80±2mm
Web(H/C): C50-250±2mm
Applicable Material: Galvanized Sheet (GI) with Yield Strength:234-345Mpa
Available Sizes:

Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

 

Operational Workflow:

Electric Decoiler > Pre-cutting System > Flattening System > Roll Forming Machine > Punching Hole System > Automatic Cutting Machine > Computer Control System > Product Receive Table

Machine Components Overview:

Pre-cutting, Feeding, and Leveling Device

Shaft Diameter: 80mm

Number of Shafts: 9

 

Hydraulic Pre-Cutting & Punching Device

Unified Hydraulic System for Pre-punching and Pre-cutting
Servo Motor: 37KW
Punching and Cutting Tool Material: Mold Steel Cr12MoV, Heat Treated
1-cylinder Hole Punching System for Web and Flange

 

Main Machine Specifications

Body Frame: Constructed from H450 type steel with welding
Side Wall Thickness: Q235 t30mm
Rollers: Manufactured from GCr15/Cr12 steel, CNC Lathed, Heat Treated
Shaft Diameter: ф90, Precision Machined
Gear/Sprocket Driving Mechanism: Approximately 21-step Forming Process
Main Motor: 37KW with Frequency Speed Control
Speed Reducer Motor: Hydraulic Motor
Size Changing Motor: 6 units for automatic width, height, and lip adjustments, governed by advanced PLC Programming

 

Post Hydraulic Cutting Device

Post-Cut Mechanism: Stop-to-Cut, double-blade design to prevent blanking
Hydraulic Motor: 11KW, seamlessly integrated with the Pre-Punching Device via a shared hydraulic station, ensuring smooth and efficient operations.
Cutting Tool Material: Cr12MoV, meticulously heat-treated to achieve an exceptional HRC58-62 hardness, guaranteeing unmatched durability and precision cutting.
Main Engine Hydraulic Station: Powering the cutting process with dependable and robust performance, ensuring consistent and high-quality output.

 

PLC Control System: Featuring sophisticated technology for enhanced operational efficiency and automation.
Precision and Ease: Automatically manage both the quantity and cutting length with unparalleled accuracy and simplicity.
User-Friendly Touch Screen: Simply input production data such as batch size, number of pieces, and length, and trust the machine to handle the entire production process effortlessly.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Comprehensive After-Sale Service:

1. Warranty Period:18Months: Starting from the date the client receives the machine, ensuring peace of mind and reliability.
First 24 Months: Enjoy free replacement parts delivered via courier service to keep your machine running smoothly.
2. Lifetime Technical Support: Available for all our machines, ensuring continuous assistance and expertise whenever needed.
3. On-Site Installation and Training: Our skilled technicians can be dispatched for an additional fee to install and train client personnel, ensuring optimal performance and productivity.

Terms Of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Advantages