Light Keel Ceiling Profile Top Channel Forming Steel Forming Machinery Hard Treatment

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the Hat Profile Furring Channel Roll Forming Machine-an epitome of modern engineering! This fully automatic, high-speed machine is designed for peak performance with a robust casting frame and double bearings at each station, ensuring unparalleled stability and power. Enhanced with the latest PLC design, it optimizes workspace efficiency, making it the ultimate choice for contemporary manufacturing needs.

This machine features a customizable design, accommodating GI thickness of 0.4mm, which is prevalent in the market. Every machine undergoes rigorous testing with a full coil, ensuring top-notch quality before delivery to our esteemed customers.

Equipped with a 3M Automatic Receive Table, this machine dramatically enhances production efficiency while significantly cutting down labor costs.

Choose the versatile cassette design with a primary table and a quick-change full set of rollers to reduce expenses and elevate operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Strategically positioned at the machine's entrance, the feeding guide device ensures precise raw material alignment as they enter the roll forming system. Adjustable via a manual screw mechanism, it supports independent width modifications.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness of HRC60-62,and precision-ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision-machined roller surface with a CNC lathe
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and hard-chrome coated,achieving a 0.04mm thickness
with a mirror finish for superior durability and rust resistance.0.04mm,surface with mirror treatment (for extended life and anti-rust properties)
Main Motor and14ReducersThe combination drives the system, involving approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame functions as the primary structure, fortified with double bearings at each station for supreme stability and power. Each station is numbered for seamless roller adjustments and enhanced customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

delivering improved speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports up to 3T weight.

 

The hydraulic pump manages automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We proudly offer an18-monthYour warranty period begins on the exact date you receive the machine, offering you peace of mind from day one.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations run smoothly and efficiently without any additional cost.
2. Enjoy comprehensive, lifelong technical support for all our machinery, guaranteeing uninterrupted productivity and success for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, offering on-site installation and training for a nominal fee, ensuring your team is fully equipped and proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.