Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is engineered to produce steel profiles ranging from 1.5mm to 2.5mm. The machine features an advanced PLC system that allows for effortless size adjustments, ensuring user-friendly operation.
We offer customized designs tailored to our customer's specifications. Please provide us with your required dimensions so we can furnish you with detailed information.
Every machine undergoes rigorous testing before shipment. We send detailed test videos to our customers, especially if they are unable to visit our factory.
Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal learning curve, reducing labor costs. Seamlessly produce various purlin sizes without the need for manual roller or spacer changes.
2. Superior Forming Strength - Ensures perfect shape consistency with pre-strengthening capabilities.
3. Seamless Size Adjustments - The infinite size cutter allows for quick size changes with just a few rotations.
4. User-Friendly Operation - Requires minimal maintenance for long-term efficient performance.
5. Material Savings - The pre-cut system eliminates material waste.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
This robust automatic adjustable hat purlin roll forming machine includes a complete line with a decoiler, roll forming unit, hydraulic system, and cutting mechanism.
Servo motor driven for size adjustments:
The PLC control system facilitates rapid, easy adjustments for different sizes.
Cutting system:
The multi-size cutting blade requires no adjustments when changing sizes.
Material of the blade: Cr12MOV, treated for enhanced hardness.
Sophisticated PLC Control System
Precisely manage the quantity and cutting length with ease.
Simply input your production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let the machine seamlessly handle the production process.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period spans18 months from the date of receipt by the client.
During the first 24 months, we offer free replacement parts, shipped via courier service to clients.
2. Lifetime technical support is available for all our machines.
3. For an additional fee, our skilled technicians can be dispatched to install and train client personnel on-site.
Terms of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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