Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is designed to produce 1.5-2.5mm steel profiles with precision. Featuring easy size adjustments via PLC control, this machine offers effortless operation and high efficiency.
We tailor our designs to meet your specific requirements. Please share your size specifications, so we can provide detailed information and customized solutions.
Every machine undergoes rigorous testing before shipment. We also provide video demonstrations to customers who are unable to visit our factory.
Advantages:
1. Effortless PLC Control - Easily adjust sizes with minimal learning curve and reduced labor costs. Seamlessly produce various purlin sizes without the need for manual roller or spacer changes.
2. Superior Forming Strength - Guarantees impeccable shape consistency and enhanced pre-strengthening capabilities.
3. Seamless Size Adjustments - Infinite size cutter allows size changes with just a few rotations.
4. User-Friendly Operation - Minimal maintenance required for long-term efficiency and reliability.
5. Material Savings - Pre-cut system ensures zero material wastage.
Technical Data:
| No. |
Item |
Parameter |
| 1. |
|
Material Thickness |
1.5-2.5mm |
| Product Size |
Follow with your design |
| 2. |
De-coiler Specs |
Type |
Electric Cantilever type |
| Max. Capacity |
5Tons |
| Coil ID |
480-520mm |
| Max. Coil OD |
≤1000mm |
| Max. Coil Width |
≤300mm |
| 3. |
Flattening system |
Thickness of frame |
30mm |
| Diameter of shaft |
80mm |
| Shaft No. |
Down 4+Up 3 |
| Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| Diameter of feeder Coil shaft |
100mm |
| Feeder coil shaft No. |
2 |
| Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
| 4. |
Machine Specs |
Forming Speed |
10-25m/min |
| Forming Stations |
18 Stations |
| Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
| Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
| Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
| Forming Structure |
Guiding Column |
| Base Frame |
Steel Welding |
| Driven System |
Chain,2 inches and 1.5 inches |
| Motor Power |
22kw |
| Change Sizes Power |
0.75KW*2 |
| Cutting Tolerance |
±2mm |
| Installation Dimension |
20~25M*2M |
| Machine Weight |
18 Tons |
| 5. |
Computer Box |
PLC |
Weikong |
| Button |
Emergency Stop |
| 6. |
Hydraulic |
Power of hydraulic |
11KW |
| Cooling system |
Fan |
| Capacity of box |
300L |
| 7. |
Paint |
Base Paint |
Anti-rust |
| Surface Paint |
Blue + Black |
| 8. |
Others |
Electric motor overloads protection |
| Short circuit protection |
| 380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Heavy-duty automatic adjustable hat purlin roll forming machine includes a full line: decoiler, roll forming, hydraulic system, and cutting.
Servo motor-driven mechanism for changing sizes effortlessly:
The PLC control system allows for rapid adjustments to different sizes, ensuring fast operation and ease of use.
Cutting System:
Multi-size cutting blade requires no adjustment when the machine changes sizes.
Blade Material: Cr12mov with hard treatment for durability and precision.
Sophisticated PLC Control System
Automatically manage the production quantity and cutting length with unparalleled precision and ease.
Simply input your production data (batch size, pieces, length, etc.) on the intuitive touch screen, and let the machine handle the rest seamlessly.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand) |
| Inverter |
Siemens (German brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period lasts18 months from the date the client receives the machine.
During the first 24 months, we provide free replacement parts delivered via courier.
2. Lifetime technical support is available for all our machines, ensuring continuous operation and minimal downtime.
3. For an additional cost, our skilled technicians are available for on-site installation and training.
Terms Of Trade:
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 60 workdays |
| Port of loading |
port of Tianjin |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,
USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style:
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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