Automated Gypsum Board Furring Channel Steel Forming Machine for Efficient Production Lines

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Hat profile furring channel roll forming machine is fully automatic and high speed producing continuously, we use casting frame as the main structure of roll forming machine,and we use double bearings for each station, to make sure the stable and powerful working. We use the latest design for PLC, it is can save space of workhouse.

Customize design, GI thickness is 0.4mm more used in the market and we test full coil for this machine before ship to our customer.
 

3M Automatic Receive Table, it is can help to improve the high production and save labors.
 

You can choose casette design,one main table and fast change full set of rollers, it is can save cost for our customer.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Follow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently.

 

Rolling Forming SystemForming mold:Cr12molding steel, through vacuum quenching heat treatment toHRC60-62°then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Crsteel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and14reducers combination driving,about12-stepto form
Main Motor =5.5KW,Frequency speed control

 

Casting Frame
We use casting frame as the main structure of roll forming machine,and we use double bearings for each station, to make sure the stable and powerful working.
We marked numbers for each station, it is easy for explain to customer how to adjust rollers when they have after sell service.

 

Servo Motor Driven Non-Stop Cutting
Power:2.3KW for servo motor

Following cutting is can improve machine working speed.

 

Heavy quality maual decoiler:1 Set

Weight support:3T

 

Hydraulic oulp pump is control cutting in automatic working.

Power:4kw

Pump type: Gear pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18month warranty period starting from the date of machine receipt.
Throughout this 18-month timeframe, we provide complimentary replacement parts, ensuring your operations remain uninterrupted and efficient.
2. Comprehensive technical support spanning the entire lifespan of our machinery, guaranteeing continuous and seamless productivity for your business.
3. On-site Assistance: Benefit from our expert technicians' on-site installation and training services, available for a nominal additional fee, to ensure optimal machine performance.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.