User-Friendly Gypsum Board Furring Channel Steel Forming Machine with Intuitive Controls

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Our Hat Profile Furring Channel Roll Forming Machine is a marvel of modern engineering, delivering fully automatic, high-speed, continuous production. Featuring a robust casting frame as its main structure and double bearings at each station, this machine ensures stable and powerful operation. The latest PLC design, which saves workspace, complements its capabilities.

We offer customized designs with a GI thickness of 0.4mm, a popular choice in the market. Each machine undergoes comprehensive testing with a full coil before being shipped to our customers.
 

Equipped with a 3M Automatic Receiving Table, this machine significantly boosts production efficiency while reducing labor costs.
 

Opt for our cassette design that includes one main table and a fast-change full set of rollers, providing a cost-effective solution for our customers.
 

Roll Forming Machine Components

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Operational Workflow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting And Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Located at the machine's main entrance, the feeding guide device ensures raw materials on both sides of the plate enter the machine correctly. It maintains the correct positioning of materials and the roll-forming system. The guiding position can be manually adjusted, and the feeding guide width is independently adjustable.

 

Rolling Forming SystemForming Mold:Cr12molding steel, treated with vacuum quenching heat treatment toHRC60-62°, followed by grinding the inner
hole and the end face. The precision-machined roller surface is crafted using a CNC lathe.
Shafts Material:40Crsteel, processed using CNC lathes, heat-treated, and hard chrome coated
with a thickness of0.04mm, surface treated with a mirror finish for extended life and anti-rust properties.
The main motor and a14-reducers combination drive the system, with about12 stepsto form the final product.
Main Motor Power =5.5KWwith frequency speed control.

 

Casting Frame
The casting frame serves as the main structure of the roll forming machine, with double bearings at each station ensuring stable, powerful operation.
Each station is clearly numbered, simplifying the roller adjustment process during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Servo motor power: 2.3KW

The following cutting mechanism enhances the machine's working speed.

 

High-Quality Manual Decoiler: 1 Set

Weight Support Capacity: 3T

 

The hydraulic pump controls cutting in automatic mode.

Hydraulic Pump Power: 4KW

Pump Type: Gear Pump

 

Comprehensive After-Sales Service

1. Warranty: Enjoy an18-month warranty period starting from the date of machine receipt.
For an extended 18-month period, we proudly offer complimentary replacement parts, ensuring your operations proceed without interruption.
2. Enjoy comprehensive technical support for the entire lifespan of our machinery, guaranteeing uninterrupted and seamless productivity.
3. On-site Assistance: Benefit from our expert technicians who are available for on-site installation and training services, offered at an additional fee to ensure optimal machine performance.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.