Economical Gypsum Board Furring Channel Steel Forming Machine for Cost-Effective Manufacturing

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Transmission Method: Electric
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a marvel of engineering. Fully automatic and operating at high speeds, it ensures continuous production. The robust casting frame forms the backbone of this machine, complemented by double bearings at each station for unparalleled stability and power. Featuring the latest PLC design, this machine is optimized to save workspace.

Customizable design options are available to suit your needs. The most commonly used GI thickness of 0.4mm has been rigorously tested with a full coil before shipping to ensure quality and performance.
 

Equipped with a 3M Automatic Receive Table, this machine significantly enhances production efficiency and reduces labor costs.
 

Opt for the cassette design with one main table and a quick-change full set of rollers. This feature is cost-effective and offers great flexibility for our customers.
 

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Non-Stop Cutting And Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
The feeding guide device, located at the machine's main entrance, ensures that raw materials are correctly positioned as they enter the machine. Both sides of the plate are guided into the machine, aligning the raw materials perfectly with the roll forming system. The guiding position can be manually adjusted using a screw mechanism, allowing independent width adjustments.

 

Rolling Forming SystemForming Molds:Material: Cr12molding steel, vacuum quenched toHRC60-62°, then precision-ground on a CNC lathe.
High-precision roller surfaces are ensured with CNC machining.
Shafts Material:40Crsteel, machined on CNC lathes, heat-treated, and hard chrome coated
with a thickness of0.04mmand mirror-treated for longer life and rust resistance.
Main Motor and14reducers drive the system, featuring about12 stepsto form the profile.
Main Motor =5.5KWwith frequency speed control.

 

Casting Frame
Our casting frame is the main structural component, ensuring the machine's strength and durability. Double bearings at each station guarantee stable and powerful operation.
Each station is numbered for easy roller adjustment and customer support during after-sales service.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor

The non-stop cutting feature enhances machine speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Weight Support: 3T

 

The hydraulic pump controls automatic cutting.

Power: 4KW

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthwarranty from the date of machine receipt.
For an impressive 18-month duration, we ensure that any required replacement parts will be provided completely free of charge, guaranteeing uninterrupted operation and peace of mind.
2. Comprehensive Technical Support: Enjoy extensive and unparalleled technical support throughout the entire lifespan of our advanced machinery, ensuring your operations remain smooth and productive.
3. On-Site Assistance: Benefit from the expertise of our skilled technicians who offer on-site installation and training services, available for a nominal additional fee, to ensure your setup is flawless and your team is proficient.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.