Hat Purlin Steel Frame Roll Forming Machine
The Hat Purlin Steel Frame Roll Forming Machine is engineered to produce steel profiles ranging from 1.5mm to 2.5mm with unparalleled precision. Utilizing the advanced PLC control system, this machine allows for effortless size adjustments, making it incredibly user-friendly and efficient to operate.
We specialize in custom designs tailored to meet your specific requirements. Please provide us with your desired dimensions, and we will offer you detailed information and personalized solutions.
Each machine undergoes rigorous testing before shipment. If you are unable to visit our factory, we will send you a detailed video of the machine in operation for your peace of mind.
Advantages:
1. Effortless PLC Control - Seamlessly adjust sizes with minimal effort and a user-friendly interface. This system reduces the learning curve and labor costs, allowing for the production of various purlin sizes without the need for manual roller or spacer adjustments.
2. Superior Forming Strength - Guarantees impeccable shape consistency with advanced pre-strengthening capabilities, ensuring top-notch product quality.
3. Seamless Size Adjustments - The infinite size cutter facilitates quick and easy size changes with just a few spins, enhancing production efficiency.
4. User-Friendly Operation - Designed for minimal maintenance, ensuring long-term operational efficiency and ease of use.
5. Material Savings - The pre-cut system minimizes material waste, making the production process more cost-effective.
Technical Data:
No. |
Item |
Parameter |
1. |
|
Material Thickness |
1.5-2.5mm |
Product Size |
Follow with your design |
2. |
De-coiler Specs |
Type |
Electric Cantilever type |
Max. Capacity |
5Tons |
Coil ID |
480-520mm |
Max. Coil OD |
≤1000mm |
Max. Coil Width |
≤300mm |
3. |
Flattening system |
Thickness of frame |
30mm |
Diameter of shaft |
80mm |
Shaft No. |
Down 4+Up 3 |
Material of shaft |
45#steel,with hard treatment HRC56 and chrome coating |
Diameter of feeder Coil shaft |
100mm |
Feeder coil shaft No. |
2 |
Material of feeder coil shaft |
45#steel,with hard treatment HRC56 and chrome coating |
4. |
Machine Specs |
Forming Speed |
10-25m/min |
Forming Stations |
18 Stations |
Roller Material |
Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating. |
Shaft Material |
45#steel,with hard treatment HB210-230 and chrome coating |
Diameter of shaft |
Main shaft is 90mm, change size shaft is 75mm |
Forming Structure |
Guiding Column |
Base Frame |
Steel Welding |
Driven System |
Chain,2 inches and 1.5 inches |
Motor Power |
22kw |
Change Sizes Power |
0.75KW*2 |
Cutting Tolerance |
±2mm |
Installation Dimension |
20~25M*2M |
Machine Weight |
18 Tons |
5. |
Computer Box |
PLC |
Weikong |
Button |
Emergency Stop |
6. |
Hydraulic |
Power of hydraulic |
11KW |
Cooling system |
Fan |
Capacity of box |
300L |
7. |
Paint |
Base Paint |
Anti-rust |
Surface Paint |
Blue + Black |
8. |
Others |
Electric motor overloads protection |
Short circuit protection |
380V/50HZ/3Phase |
Operational Workflow:
Electric Decoiler > Flattening System > Roll Forming Machine > Automatic Cutting Machine > Computer Control System > Product Receive Table
Machine Components Overview:
Our heavy-duty automatic adjustable hat purlin roll forming machine features a comprehensive lineup including a decoiler, roll forming system, hydraulic unit, and cutting mechanism, ensuring a complete and efficient production line.
Servo motor driven to enable seamless size adjustments:
The PLC control system facilitates rapid and easy size adjustments, ensuring smooth and efficient operation.
Cutting system:
The multi-size cutting blade requires no adjustments when changing sizes, streamlining the production process.
Material of blade: Cr12mov with advanced hard treatment for durability.
Sophisticated PLC Control System
Automatically manage production quantities and cutting lengths with precision and ease, ensuring consistent product quality.
Simply input the required production data (batch size, pieces, length, etc.) on the intuitive touch screen, and the machine will handle the rest, ensuring a seamless production process.
Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
PLC |
Siemens (German brand) |
Inverter |
Siemens (German brand) |
7-Inch Color Touch Screen |
Siemens (German brand) |
Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
Thermal Relay |
Siemens(German brand) |
Air Switch |
LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Comprehensive After-Sale Service:
1. Our warranty period extends18 months from the date the machine is received by the client. During the first 24 months, we offer free replacement parts, shipped via courier service.
2. We provide lifetime technical support for all our machines, ensuring long-term operational success.
3. For an additional fee, we can dispatch skilled technicians to your site for installation and training, ensuring your team is fully equipped to operate the machine.
Terms Of Trade:
Packing Style:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Our Advantages
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |