Gypsum Board Hat Profile Furring Channel Roll Forming Machine
The Hat Profile Furring Channel Roll Forming Machine is a state-of-the-art, fully automatic, high-speed production marvel. Built with a robust casting frame and equipped with double bearings at each station, it ensures stable and powerful operation. The latest PLC design optimizes workspace efficiency, making it a top choice for modern manufacturing.
Our machine offers a customizable design, accommodating GI thickness of 0.4mm, widely appreciated in the market. Each unit undergoes rigorous testing with a full coil before being shipped to our valued customers.
Featuring a 3M Automatic Receive Table, the machine significantly boosts production efficiency and reduces labor costs.
Opt for the innovative cassette design with one main table and a fast-change full set of rollers. This design saves costs while enhancing operational flexibility.
Sophisticated Roll Forming Machine Components:
No. |
Name |
Qty |
1 |
De-coiler |
1 Set |
2 |
Main roll forming system |
1 Set |
3 |
Hydraulic pump system |
1 Set |
4 |
PLC control system |
1 Set |
5 |
Receive table |
1 Set |
Detailed Work Flow:
Decoiler → Feeding Guide Device → Roll Forming System → Hydraulic Non-Stop Cutting and Punching Device → Exit Rack
No. |
Item |
Unit |
Parameter |
Remark |
1 |
Material |
Type |
|
PPGI, PPGL, GI, GL, PPAL |
As requirement |
Thickness of Material |
mm |
0.3-0.6mm |
As requirement |
2 |
Material Width |
mm |
Follow with design |
As requirement |
3 |
Production Speed |
m/min |
Common speed: 35m/min |
Adjustment |
High speed: 35-40m/min |
As requirement |
4 |
Effective Width of Product |
mm |
Follow with design |
According to drawings |
5 |
Roller Material |
|
45#, Cr12, GCr15, GCr12MoV |
As design |
6 |
Drive Type |
|
By Chain or Gear or Gearbox |
|
7 |
Motor Power |
kW |
5.5 |
As design |
8 |
Brand of Electric Control System |
|
Delta or Siemens |
Selectable |
9 |
Dimension ( L* W * H ) |
m |
5.5*1.2*1.5m |
Based on design |
10 |
Warranty |
Month |
15 |
Precision Feeding Guide Device:
Located at the main entrance of the machine, the feeding guide device ensures raw materials are correctly positioned as they enter the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width adjustments.
Advanced Rolling Forming SystemForming Mold Specifications:Crafted from Cr12 molding steel, subjected to vacuum quenching heat treatment,achieving a hardness level of HRC60-62,then precision ground on a CNC lathe foroptimal performance.
Hole and the end face. The precision machining roller surface with CNC lathe
Superior Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a thickness of 0.04mm
with a mirror finish for enhanced durability and rust resistance.0.04mmsurface with mirror treatment (for longer life and anti-rust)
Main Motor and Reducers Combination:14Reducerscombination drives the system, comprising about12 steps
to form.Main Motor Power:5.5KW
equipped with frequency speed control.
Robust Casting Frame:
The casting frame serves as the main structure, enhanced with double bearings at each station for stability and power. Each station is numbered for easy roller adjustment and customer support.
Servo Motor Driven Non-Stop Cutting:
Power: 2.3KW for the servo motor,
offering improved speed and efficiency.
Heavy-Duty Manual Decoiler: 1 Set
Supports weight up to 3T.
The hydraulic pump controls automatic cutting,
powered by a 4KW gear pump.
Pump Type: Gear Pump
Comprehensive After-Sale Service:
1. Warranty: We offer an
18-monthWarranty commences upon the date of machine receipt.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts. This ensures your operations run smoothly and efficiently without any interruptions.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and peace of mind for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, offering on-site installation and training for a nominal fee. This ensures your team is fully equipped and confident in operating the machinery.
Terms of Trade:
Minimum order quantity (MOQ) |
1 Set |
Delivery time |
about 60 workdays |
Port of loading |
port of Tianjin |
Type of payment |
by T/T or by L/C |
Export |
to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand, Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |