Light Keel Ceiling Profile Top Channel Forming Furring Channel Manufacturing Line Light

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

Introducing the cutting-edge Hat Profile Furring Channel Roll Forming Machine - a marvel of modern engineering. This fully automatic, high-speed production unit boasts a robust casting frame and is enhanced with double bearings at every station, ensuring unmatched stability and power. The state-of-the-art PLC design maximizes workspace efficiency, making it the premier choice for contemporary manufacturing.

Custom-designed to support a GI thickness of 0.4mm, this machine meets widespread market demands. Each unit undergoes exhaustive testing with a full coil before shipping, guaranteeing superior performance and reliability.

Equipped with a 3M Automatic Receive Table, this advanced machine dramatically enhances production efficiency while slashing labor costs.

Choose the cassette design featuring a primary table and a quick-change complete roller set for cost savings and increased operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the machine's main entrance, the feeding guide device ensures precise alignment of raw materials entering the roll forming system. Adjustable via a manual screw mechanism, it allows for independent width modifications.

 

Rolling Forming SystemForming Mold:Engineered from Cr12 molding steel, subjected to vacuum quenching heat treatment,achieving a hardness rating of HRC60-62,and precision ground on a CNC lathe foroptimum performance.
Hole and the end face. The roller surface is precision-machined using CNC lathe,
Shafts Material:Constructed from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and coated with hard chrome,achieving a 0.04mm thickness
with a mirror finish for enhanced durability and rust resistance.0.04mmsurface with mirror treatment for longer life and anti-rust properties.
Main Motor and14Reducerspower the system, which includes approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame is the backbone of the machine, fortified with double bearings at each station for unparalleled stability and power. Each station is clearly numbered for effortless roller adjustments and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW servo motor,

providing superior speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports up to 3T weight.

 

The hydraulic pump governs automatic cutting,

driven by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We offer an18-monthWarranty: Starts from the date of machine receipt, ensuring peace of mind from day one.
For an impressive duration of 18 months, we proudly offer complimentary replacement parts, ensuring your operations continue smoothly and efficiently without any unexpected interruptions.
2. Comprehensive, lifelong technical support for our machinery, guaranteeing uninterrupted productivity and enduring success for your business.
3. On-Site Assistance: Our highly skilled technicians are at your service, offering on-site installation and training for a nominal fee, ensuring your team is fully equipped and confident in operating the machinery.

Terms of Trade: Clearly defined to facilitate smooth and transparent business transactions.

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style: Meticulously designed to protect and preserve your machinery during transit, ensuring it arrives in perfect condition.

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.