Light Keel Ceiling Profile Top Channel Forming High-Quality Steel Profiles Machine Roller

• Customization: Available
• After-sales Service: All Life Online Support
• Warranty: 18 Months
• Model NO.: ZS-Hat profile
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 5.5kw
• Coil Thickness: 0.4-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Xinjie
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 550.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3500.000kg

Product Description

Product Description

 

Gypsum Board Hat Profile Furring Channel Roll Forming Machine

The Hat Profile Furring Channel Roll Forming Machine is a cutting-edge, fully automatic, high-speed production marvel. Engineered with a durable casting frame and double bearings at each station, it guarantees stable and powerful operation. The advanced PLC design maximizes workspace efficiency, making it an indispensable asset for contemporary manufacturing.

Customizable design supports GI thickness of 0.4mm, widely used across various industries. Each machine undergoes stringent testing with a full coil before dispatch to ensure optimal performance for our clients.

Equipped with a 3M Automatic Receive Table, this machine dramatically enhances production efficiency and significantly reduces labor costs.

Choose the cassette design featuring one main table and a quick-change full set of rollers to lower costs and boost operational flexibility.

Roll Forming Machine Components:

No.	Name	Qty
1	De-coiler	1 Set
2	Main roll forming system	1 Set
3	Hydraulic pump system	1 Set
4	PLC control system	1 Set
5	Receive table	1 Set

 

Work Flow

Decoiler→Feeding Guide Device→Roll Forming System→Hydraulic Non-Stop Cutting and Punching Device→Exit Rack

No.	Item		Unit	Parameter	Remark
1	Material
		Type		PPGI, PPGL, GI, GL, PPAL	As requirement
		Thickness of Material	mm	0.3-0.6mm	As requirement
2	Material Width		mm	Follow with design	As requirement
3	Production Speed		m/min	Common speed:  35m/min	Adjustment
				High speed: 35-40m/min	As requirement
4	Effective Width of Product		mm	Follow with design	According to drawings
5	Roller Material			45#, Cr12, GCr15, GCr12MoV	As design
6	Drive Type			By Chain or Gear or Gearbox
7	Motor Power		kW	5.5	As design
8	Brand of Electric Control System			Delta or Siemens	Selectable
9	Dimension ( L* W * H )		m	5.5*1.2*1.5m	Based on design
10	Warranty		Month	15

 

Feeding Guide Device
Positioned at the main entrance, the feeding guide device ensures correct raw material alignment as they enter the roll forming system. Adjustable via a manual screw mechanism for independent width adjustments.

 

Rolling Forming SystemForming Mold:Crafted from Cr12 molding steel and subjected to vacuum quenching heat treatment,achieving a hardness level of HRC60-62,then precision-ground on a CNC lathe to ensureoptimal performance.
Hole and the end face are precision machined, and the roller surface is CNC lathe-treated
Shafts Material:Made from high-strength 40Cr steel, processed on CNC lathes, heat-treated, and hard chrome-coated,achieving a coating thickness of 0.04mm
with a mirror finish for enhanced durability and anti-rust properties.0.04mm,surface with mirror treatment for longer life and anti-rust.
Main Motor and14Reducersdrive the system, comprising approximately12 steps
to form.Main Motor =5.5KW

 

with frequency speed control.
Casting Frame
The casting frame forms the main structure, enhanced with double bearings at each station for added stability and strength. Each station is numbered for ease in roller adjustment and customer support.

 

Servo Motor Driven Non-Stop Cutting
Power: 2.3KW for the servo motor,

offering superior speed and efficiency.

 

Heavy-Duty Manual Decoiler: 1 Set

Supports up to 3T weight.

 

The hydraulic pump controls automatic cutting,

powered by a 4KW gear pump.

Pump Type: Gear Pump

 

Comprehensive After-Sale Service

1. Warranty: We provide an18-monthwarranty starting from the date of machine receipt.
For a remarkable span of 18 months, we proudly extend complimentary replacement parts to ensure your operations remain seamless and efficient.
2. Comprehensive, lifelong technical support for our machinery, ensuring your business enjoys uninterrupted productivity and peace of mind.
3. On-Site Assistance: Our highly skilled technicians are at your service, offering on-site installation and training for a nominal fee, ensuring your team is expertly equipped.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.