High-Performance Light Gauge Steel Roll Forming Machine for Keel Walls

• Customization: Available
• After-sales Service: 18 Months
• Warranty: All Life
• Model NO.: ZS-CU
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Roller Material: Cr12 with Hard Treatment
• No. Station: 12
• Diameter of Shaft: 50
• Power: 15.8kw
• Coil Thickness: 0.3-0.8
• Driven Type: Chain
• Counter Brand: Omron
• PLC Brand: Delta
• Working Speed: 35m/Min
• Workers: 1-2
• Transport Package: Plastic Coating Loading by Container
• Specification: 5.5m*1.2m*1.4m
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 520.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 3200.000kg

Product Description

 

Product Description

 

 

High Quality Automatic Angle V Steel Roll Forming Making Machine for Ceiling

This shape profile roll forming machine is fully automatic and high speed producing continuously, one set of forming rolls can produce various sizes of Stud and Runner just by simply and easily changing the spacers, this enables the production of different sizes products on the same rollers.

A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transmission unit, a hydraulic unit, a control unit, and run-out tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel.

 

No.	Item	Unit
	Automatic Changeable Stud Roll Forming Machine
1.	Material Of Processing		Galvanized Steel
2.	Profile Type		As customer's request
3.	Feed coil Thickness	mm	0.4-1.0
4.	Y.S	M pa	300 - 650
5.	Solid Shaft Material		High Grade, 45# Steel, Quenching & Tempering treatment
6.	Shaft Diameter	mm	55
7.	Roll Station	No.	12
8.	Rolling material		Cr12
9.	Treatment of roller	mm	Hard chromize coated 0.05 - 0.08
10.	Line Speed	m/min	20-30
11.	Drive Type of Roll Forming Machine		Chain
12.	Power of Main Motor	kw	7.5
Cutting Machine
13.	Type		PLC controlled Hydraulic Cutting
14.	Thickness capacity	mm	0.4-1.0mm
15.	Width capacity	mm	As drawing
16.	Cutting blade steel grade		Cr12, quenching
17.	Hardness		58-62 HRC
18.	Cutting tolerance	mm	+/- 1
Control Unit
19.	Type		PLC controlled
20.	PLC brand		Xinjie
22.	Frequency converter power	kw	5.5
23.	Dimension Of Machine		About 6m*1.2m*1.4m
24.	Weight	kgs	3500

Material
Effective width:Follow with design
Material Thickness:0.3-0.8mm
Applicable material:Galvanized Steel(GI),Hot Roll Steel(HRC),With yield strength G235-390Mpa

Work Follow
Decoiler→Feeding Guide Device→Rolling Forming System→Hydraulic Not Stop Cutting And Punching Device→ Exit Rack

Machine Components

Manual Decoiler(Double Coil):One Set
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 500mm,coil ID range ф460-520mm
Capacity:Max 3 Tons*1
 

Detailed Photos

 

   

               Feeding Guide Device

The feeding guide device at the main entrance of the machine during work,Raw materials on both sides of the plate the enter into the machine by the guiding device,make the raw materials and roll forming system to maintain the correct position.The guiding position can be adjusted by the manual screw mechanism,and the feeding guide width can be adjusted independently

              Rolling Forming System

Forming mold: Cr12 molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face. The precision machining roller surface with CNC lathe
Shafts material:40Cr steel,CNC lathes,Heat Treatment,hard Chrome Coated
With thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Main motor and 14 reducers combination driving,about 11-step to form
Main Motor =5.5KW,Frequency speed control

 

 Hydraulic Cutting And Punching Device

Cutter stype:Not stop cutting and punching
The length of tolerance:±1.0mm(3m)
Cutter motor:Hydraulic
Servo motor power:4KW+2.3kw

 Operation Panel

Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, 10 Inch Touch Screen, Encoder, etc

 

Hydraulic Oil Pump

Hydraulic oil pump with fan cooling system

Power:4kw+4kw

Gear pump 

 

Heavy quality maual decoiler:1 Set

Weight support:3T

 

Our Advantages