Heavy Duty Style Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine

• After-sales Service: 18 Months
• Warranty: All Life
• Certification: CE, ISO9001
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: ZS-CZ
• Customized: Customized
• Condition: New
• Control Type: CNC
• Automatic Grade: Automatic
• Size: C80-300/Z120-300
• Raw Material Thickness: 1.5mm-3.0mm
• Shaft Material: 45#Steel with Heat Treatment
• Cutting Blade: Cr12MOV After Heat Treatment
• Control System: Computer Control
• PLC Brand: Siemens
• Encoder: Omron
• Yield Strength: 235/345MPa
• Roller Material: Gcr15 with Heat Treatment
• Screen: Touch Screen
• Transport Package: Machine Wrapped with Waterproof Cloth
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 30000.000kg

Product Description

Automatic Interchangeable Steel Frame CZ Purlin Roll Forming Machine

Heavy duty quality C Z Purlin Machine,48mm roll station frame,and we use 10mm steel plate welding bottom structure,30mm steel plate for bottom table,CNC Machine processing surface.We add pre-cutting,when order is finish,it is automatic cutting coil,then it is can save material.


7 Units Automatic Change System,it is include interchange C&Z,feeder,width and height:

Advantages:

1. PLC CONTROL ADJUSTING SIZES, EASY ACESS, SIMPLE TO LEARN, LOWERS LABLE COST.PRODUCE DIFFERENT SIZE PURLIN WITHOUT MANUAL CHANGING ROLLERS OR SPACERS.

2. FORMING WITH PRE STRENTHENING, TO MAKE SURE THE PERFECT SHAPE

3. INFINITE SIZE CUTTER THAT CHAGES SIZES WITH A FEW SPIN.

4. EASY OPERATION, LOW MAINTENANCE COST.

5. WITH PRE-CUT SYSTEM SAVES MATERIAL.

6. C/Z INTERCHANGED WITH ONE BOTTON
 

 

Material
Lip(A):15±1mm                                                     
Height(B):C25-80±2mm                                                           
Web(H/C):C50-250±2mm                                         
Applicable material:Galvanized Sheet(GI) With Yield Strength:234-345Mpa     
 

Size Available:


Technical Data:

No.	Item		Parameter
1.		Material Thickness	1.5-3.0mm
		Product Size	Width :75-300 mm Height : 40 - 100mm
2.	De-coiler Specs	Type	Electric Cantilever type
		Max. Capacity	5Tons
		Coil ID	480-520mm
		Max. Coil OD	≤1000mm
		Max. Coil Width	≤300mm
3.	Flattening system	Thickness of frame	30mm
		Diameter of shaft	80mm
		Shaft No.	Down 4+Up 3
		Material of shaft	45#steel,with hard treatment HRC56 and chrome coating
		Diameter of feeder Coil shaft	100mm
		Feeder coil shaft No.	2
		Material of feeder coil shaft	45#steel,with hard treatment HRC56 and chrome coating
4.	Machine Specs	Forming Speed	10-25m/min
		Forming Stations	18 Stations
		Roller Material	Main rollers use GCr15,Auxiliary side roller use Cr12,with hard treatment HRC58-60 and chrome coating.
		Shaft Material	45#steel,with hard treatment HB210-230 and chrome coating
		Diameter of shaft	Main shaft is 90mm, change size shaft is 75mm
		Forming Structure	Guiding Column
		Base Frame	Steel Welding
		Driven System	Chain,2 inches and 1.5 inches
		Motor Power	37KW Servo Motor,Zhongchen Brand,with K107 Reducer,Shanghai Bojiang Brand.
		Change Sizes Power	0.37KW*2,0.55KW*2,1.1KW*1,0.75KW*2
		Cutting Tolerance	±2mm
		Installation Dimension	20~25M*2M
		Machine Weight	15 Tons
5.	Computer Box	PLC	Weikong
		Button	Emergency Stop
6.	Hydraulic	Power of hydraulic	11KW
		Cooling system	Fan
		Capacity of box	300L
7.	Paint	Base Paint	Anti-rust
		Surface Paint	Blue + Black
8.	Others	Electric motor overloads protection
		Short circuit protection
		380V/50HZ/3Phase

Working Flow:

Electric decoiler----Pre-cutting system---Flattening System---Roll Forming Machine----Punching Hole system----Automatic Cutting Machine-----Computer Control System-----Product Receive Table


Machine Components:

FePre-cutting--Feeding and Leveling Device:

Diameter of shaft:80mm

No. of Shaft:9

 

     Hydraulic Pre-Cutting&Punching Device

Pre-punching and pre-cutting, use the same hydraulic system
Servo motor:37KW,
Punching and Cutting tool material:mold steel Cr12MoV,Heat treatment 
1-cylinder hole punching system for punching both on web and flange

  

                         Main Machine

Body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm
Rollers manufactured from GCr15/Cr12 steel,CNC lathes,Heat Treatment
Shafts Diameter=ф90,precision machined
Gear/Sprocket driving,about 21-step to form
Main Motor=37KW , Frequency speed control
Speed redcucer motor:Hydraulic motor
Size changing motor:6pcs(Auto change the width ,height and lip),Automatically controlled by PLC Programing

         Post Hydraulic Cutting Device

Post to cut, stop to cutting,Two pieces type of cutting blade design, no blanking
Hydraulic motor:11KW,with Hydrualic Pre-Punching Device Share a hydraulic station ;
Cutting tool material: Cr12MoV,Heat treatment to HRC58-62 degree 
The cutting power is provided by the main engine hydraulic station

PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,It Can Finish The Production Automatically.
 

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

After-Sale Service:

1. The warranty is 18 months after the client receives the machine.
Within The 24months, we will courier the replacement parts to the client free of charge 
2.We offer technical support for the entire life of our machines
3. We can send our technicians to install and train the workers in the clients' factories with extra cost

Terms Of Trade:
 

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

Packing Style:
 

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

Our Advantages