Solar Frame Cold Roll Forming Machine with Advanced Control Systems

• Customization: Available
• After-sales Service: Online Support,Send Technician
• Warranty: 18 Months
• Model NO.: ZS-Solar
• Thickness: 1.5-2.5mm
• Decoiler: Electrical
• Working Material: CRC,HRC
• Roller Material: Gcr15
• Forming Station: 23steps
• Size: 41*21mm,41*41mm,41*62mm
• Control System: PLC
• Cutting Type: Hydraulic/Flying Saw
• Diameter of Shaft: 75mm/80mm
• Product Speed: 10-15m/Min
• Power: 22kw
• Driven Type: Chain/Gearbox
• Transport Package: Container
• Specification: 40 feet
• Origin: China, Cangzhou
• HS Code: 84552210
• Production Capacity: 500 Sets/Year
• Package Size: 1150.00cm * 120.00cm * 140.00cm
• Package Gross Weight: 8000.000kg

Product Description

Product Description

 

 

Solar Panel Frame Roll Forming Machine

The Solar Panel Mounting Bracket Profile Roll Forming Machine is a state-of-the-art device meticulously engineered for the high-efficiency mass production of solar panel mounting bracket profiles. Specifically designed for the seamless placement, installation, and securing of solar panels within advanced photovoltaic power generation systems, this machine fully automates the entire manufacturing process. Typically, the robust solar photovoltaic brackets are constructed from premium materials such as aluminum alloy, carbon steel, and stainless steel.
Our solar support system components are expertly crafted from high-quality carbon steel and stainless steel. The carbon steel surfaces undergo a hot-dip galvanization process, ensuring that the material remains rust-free for up to an impressive 30 years, even under the harshest outdoor environments.
The solar photovoltaic mounting system is innovatively designed to completely eliminate the need for welding and drilling, boasting 100% adjustability and reusability. This makes it a highly versatile and cost-effective solution for various solar panel installations.

Profiles:

Material:

Effective Width: 41mm
Effective Width Tolerance: ±0.5mm
Material Thickness: 1.5-2.5mm
Length Tolerance: ±1mm (4m)
Applicable Material: Galvanized Sheet (GI)
Inspection Thickness: 2.0mm
Cold Roll Steel (CRC)
Yield Strength Range: 235Mpa to 550Mpa

Working Flow:

Decoiler → Leveling Device → 63 Tons Servo Motor Punching Machine → Roll Forming System
→ Fly Saw→ Cutter→ Exit Rack

Detailed Photos

 

Robust Weight Capacity: 3 Tons Electrical Decoiler with Flattening: One Comprehensive Set Advanced Electrical Control: Precision Steel Coil Inner Bore Shrinkage and Stop Mechanism
Maximum Feeding Width:600mm
Coil Inner Diameter Range:508±30mm, External Diameter:1500mm
Maximum Capacity:5 Tons, Motor Power:3KW, Frequency Speed Control for Optimum Performance

 

63 Tons High-Speed EfficiencyPunching Machine Prior to Roll Forming, Equipped WithA Comprehensive Punching Model Set.
Punching Machine Featuring Safety: Four-Sided Safety Cover and One Accessible Door Opening

 

Die Material: Durable Cr12mov

Hole Punching Capacity: Efficiently Punches 6 Holes Per Punch

Feeder System: High-Precision Servo Motor with Integrated PLC System

 

Rollers Crafted fromSuperior Bearing Steel GCr15, Expertly Precision Machined and Hard Chrome Coated
Shafts Fabricated fromHigh-Quality 45# Steel,Enhanced by Quenching and Tempering Heat Treatment, Hard Chrome Plating. Diameter =φ75/85mmPrecisely Machined for Superior Performance
Gear & Chain Drive with Approximately23 Stepsfor Forming Excellence
Main Motor Power =22KW,Frequency Speed Control for Optimal Operation
Speed Reducer Motor:K Series
Production Speed:10-15m/min(Including Punching and Cutting Time)

 

Non-Stop Servo Motor-Driven Following Cutting Enhances Workflow Speed.

Mould Cutting Delivers Rapid, Burr-Free, Clean, and Safe Results.

 

Sophisticated PLC Control System
Automatically Manages Quantity and Cutting Length
Input Production Data (Batch, Pcs, Length, etc.) on the Touch Screen for Seamless Automated Production.

Combined With	PLC, Inverter, Touch Screen, Encoder, etc
PLC	Siemens (German brand)
Inverter	Siemens (German brand)
7-Inch Color Touch Screen	Siemens (German brand)
Encoder	Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay	Siemens(German brand)
Air Switch	LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V

 

Outstanding After-Sale Service:

1. Warranty Period:18months from the date of the machine's receipt by the client.
Within 24 months, replacement parts will be dispatched to the client at no cost.
2. We provide lifetime technical support for our machines.
3. Our technicians are available for installation and worker training at the client's location for an additional fee.

Terms of Trade:

Minimum order quantity (MOQ)	1 Set
Delivery time	about 60 workdays
Port of loading	port of Tianjin
Type of payment	by T/T or by L/C
Export	to more than 80 countries and regions, including South Korea,Taiwan, UK, Ireland, Greece, Australia,  USA, Mexico, Brazil, Russia,Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,  Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

 

Packing Style:

Packing method

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion), loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

Our Competitive Advantages: